INTRODUCTIONMany of the semiconductor manufacturing steps require thermal processing for the deposition and growth of films, induction of reactions, and annealing of defects by energetic processes such as implantation and plasma processing. Historically, thermal processing steps during silicon (Si) wafer fabrication have been carried out in a furnace. A furnace depends on equilibrium heat-transfer conditions to ensure uniform heating of wafers placed in it. This limits the rate of temperature rise in the furnace due to limitations governing uniform heat transfer across each wafer placed in the furnace. Most of the furnaces normally maintain a constant temperature across the flat zone (less than 0.25°C 1 ). Such temperature accuracy enables molecular level control of the process chemistry that relates directly to precise film thickness, junction depth, and dopant concentrations. Such a level of consistent processing across large wafer batches can be directly linked to yield device parameter consistency and gives a significant advantage over a nonisothermal cold-wall technology. Rapid thermal processing (RTP), on the other hand, operates in an inherently transient mode where the various components of the reactor are not in thermal equilibrium with each other.Conventional furnaces have relatively small ramp rates (3-10°C/min) compared to RTP (500-1000°C/ min), but furnaces can typically process 100-150 wafers at the same time, while rapid thermal processors are single-wafer type. In order to combine the best features of furnaces and rapid thermal processors, equipment vendors have developed the fast thermal processor. The fast thermal processor uses a standard vertical furnace configuration with a batch size of up to 100 wafers and an enhanced heating and cooling capability to achieve ramp rates up to 200°C/min. Special heater elements have been designed for these fast thermal processors, permitting a higher operating temperature for the heater element. This improved furnace hardware increases the ramp-up (heating) and ramp-down (cooling) rates to reduce overall processing time and cost-ofownership (COO). 2 Because there are practical limits to the scaling of both time and temperature, single-wafer RTP is not practical for processes such as field oxides or drivein anneals. Additionally, the amount of wafer handling required between the load lock, process chamber, and cool down stage can put serious demands on automation and can quickly become the limiting factor for throughput. Two major issues associated with batch processing are the thermal budget and within-wafer temperature uniformity. These issues can be addressed by reducing the wafer load in a single batch, by increasing boat pitch (spacing between wafers), and by increasing the ramp rate. With a smaller batch size, the temperature ramp rate can be increased. With an increased pitch, tem-The capabilities and advantages of advanced batch furnaces in meeting semiconductor process requirements (up to a minimum of 100 nm technology node) are reviewed. Hot wall ba...