We have used ultra-small-angle neutron scattering (USANS) with contrast variation to measure the porosity (voids and binder-filled regions) in a composite high explosive, PBX 9501, formulated with a deuterated binder. Little is known about the microstructure of pressed PBX 9501 parts and thus how it is affected by processing.Here, we explore the effect of varying the pressing intensity on the PBX 9501 microstructure. Disk-shaped samples of PBX 9501 were die-pressed with applied pressures ranging between 10,000 and 29,000 psi at 90°C. Five samples were prepared at each pressure that differed in the fraction of deuterated binder, facilitating variation of the neutron scattering length density contrast (~p) and thus, the resolution of microstructural details. The sample composition was determined by calculation of the Porod Invariant as a function of ~p and compared with compositional estimates obtained from the bulk sample density. Structural modeling of the USANS data, at different levels of contrast, assuming both spherical and cylindrical morphologies, allowed the mean size and size distribution of voids and binder-filled regions to be determined. A decrease in the mean diameter of binder-filled regions was found with increasing pressing intensity, while the mean void diameter showed no significant change.2