In this study, cerium based DOPO derivative (Ce@DDP) was synthesized by hydrothermal method, and its effects on flame retardancy, thermal stability, and mechanical properties of intumescent flame retardant polypropylene (PP) are investigated. When addition of 17 wt% of intumescent flame retardants (IFR) and 1 wt% of Ce@DDP, the results indicate that the peak heat release rate (PHRR) and peak smoke production rate (PSPR) of the resulted PP composite is reduced by 62.0% and 42.3%, respectively. Meanwhile, the vertical burning rating reaches UL94 V-0, and the limiting oxygen index (LOI) is 33.8%. Furtherly, the Ce@DDP significantly improves the thermal stability and char formation ability of PP/IFR. Notably, Ce@DDP exhibits better synergistic flame retardant and mechanical strength for PP/IFR than CeO 2 . Finally, it was speculated that there was dilution effect and radical quenching effect in gas phase, and catalytic carbonization effect in condensed phase of IFR/Ce@DDP system, and the combined action of the these aspects led to high-efficiency flame retardant.DOPO derivative, flame retardancy, intumescent flame retardant, polypropylene, rare earth
| INTRODUCTIONPolypropylene (PP) has excellent mechanical properties, high performance, easy processing and good chemical resistance. [1][2][3] It is widely used in automobile, wire, cable, electronic, electrical and building materials, etc. However, PP is a flammable material, it burns with flammable dripping and releases smoke and toxic gases, these disadvantages restrict its applications. Thus, the flame retardant research of PP is of great significance to expand its practical applications.Recently, intumescent flame retardants (IFR) have attracted more attention in flame retardant PP due to their advantages in terms of low toxicity, low smoke, and anti-dripping. 4 During combustion process, IFR undergoes a series of chemical reactions such as esterification, aromatic cyclization, expansion and curing to form an expanded char layer, which acts as a barrier and slows down the transfer of heat and substances. 5 Nevertheless, on the one hand, the traditional IFR has poor water resistance and is easy to migrate to the polymer surface during processing; on the other hand, the