Silicon templates are ideal for thermoplastic patterning of metallic glasses but their thermal expansion mismatch prevents demolding without chemical etching. Besides limiting the template life, chemical exposure alters the surface chemistry and properties of metallic glasses. To overcome these issues, we develop thermoplastic demolding which enables template reusability and fabrication of pristine metallic glass structures. Chemicalfree demolding allows decoupling of topographic and compositional effects on properties of metallic glasses. We show that mechanically and chemically demolded samples exhibit distinct wetting behavior despite similar topography. The versatility of demolding technique is demonstrated for structures of different shapes and metallic glass formers.Patterning is an effective route to change the surface properties such as adhesion [1][2][3][4], cell-response [5,6], friction [7,8], reflectance [9,10], and wetting [3,11,12]. Numerous techniques such as lithography [13][14][15], embossing [16][17][18], self-assembly [19,20], electrochemical etching [21], and laser processing [22] have been developed for patterning of semiconductors and polymers. These methods are either not readily applicable to metals or require complex hardware. Metallic glasses (MGs) are unique alloys of metals which can be patterned by simple thermoplastic methods due to the existence of their supercooled liquid state [23][24][25][26][27]. This is achieved by molding of MGs against templates heated above the glass transition temperature (T g ) followed by cooling below T g and demolding [27]. MG surfaces textured with micro [28-30], nano [31][32][33], and hierarchical [34] structures have been synthesized by using suitable templates. Structures harvested from the patterned surfaces have also been used for characterization of size-effects in MGs [35]. However, in all these cases the templates are chemically etched away to release the MGs. Use of chemicals not only limits the template reusability but can also affect the properties of molded MGs. It has been reported that KOH typically used for wet etching of silicon and alumina templates can de-alloy some Zr-based MGs [36]. KOH is known to decrease the hydrophobicity of materials by altering the surface chemistry and topography [37]. Size-effects are also very sensitive to the processing conditions in MGs due to their metastable structure [38]. Therefore, chemical-free demolding of templates is essential to use thermoplastic fabrication for surface engineering and characterization of small structures in MGs.Mechanical separation of templates and MGs after thermoplastic molding is prevented by their thermal expansion mismatch (Fig. 1). The coefficient of thermal expansion (α) for MG formers is often higher than templates (Table 1). But any combination of mismatch in α (α MG N α template or α MG b α template ) results in thermal stress build up on the multiple MG-template interfaces during cooling below T g (Fig. 1a). To estimate the extent of residual thermal stress, a 2D th...