An aerodynamic instability known as stall occurs in axial compressors as the mass flow rate is reduced and the blade loading reaches its limit. At this limiting condition, an easily recognizable flow breakdown process, known as spike-type stall inception, is observed in most modern compressors. This article begins by examining measurements from both low- and high-speed compressors to explain the characteristic features of spike-type stall. This is followed by a review of past work on compressor stability and an assessment of recent advances in this field. Included here is a study of the three-dimensional flow features that typify spike formation and its eventual growth into a mature stall cell. We also consider the formation criteria for spike-type stall and the means for early detection and possible control. On the computational side, a possible mechanism for spike formation is identified from three-dimensional studies of the flow in the rotor tip region. This mechanism involves tip-clearance backflow at the blade's trailing edge in combination with forward spillage of tip-leakage flow at the leading edge. This flow pattern implies that a successful stall-control technology will have to rely on an effective means of suppressing tip-clearance backflow and forward spillage.

The recent trend in using aerodynamic sweep to improve the performance of transonic blading has been one of the more significant technological evolutions for compression components in turbomachinery. This paper reports on the experimental and analytical assessment of the pay-off derived from both aft and forward sweep technology with respect to aerodynamic performance and stability. The single stage experimental investigation includes two aft-swept rotors with varying degree and type of aerodynamic sweep and one swept forward rotor. On a back-to-back test basis, the results are compared with an unswept rotor with excellent performance and adequate stall margin. Although designed to satisfy identical design speed requirements as the unswept rotor, the experimental results reveal significant variations in efficiency and stall margin with the swept rotors. At design speed, all the swept rotors demonstrated a peak stage efficiency level that was equal to that of the unswept rotor. However, the forward-swept rotor achieved the highest rotor-alone peak efficiency. At the same time, the forward-swept rotor demonstrated a significant improvement in stall margin relative to the already satisfactory level achieved by the unswept rotor. Increasing the level of aft sweep adversely affected the stall margin. A three-dimensional viscous flow analysis was used to assist in the interpretation of the data. The reduced shock/boundary layer interaction, resulting from reduced axial flow diffusion and less accumulation of centrifuged blade surface boundary layer at the up, was identified as the prime contributor to the enhanced performance with forward sweep. The impact of tip clearance on the performance and stability for one of the aft-swept rotors was also assessed.

The current paper reports on investigations aimed at advancing the understanding of the flow field near the casing of a forward-swept transonic compressor rotor. The role of tip clearance flow and its interaction with the passage shock on stall inception are analyzed in detail. Steady and unsteady three-dimensional viscous flow calculations are applied to obtain flow fields at various operating conditions. The numerical results are first compared with available measured data. Then, the numerically obtained flow fields are interrogated to identify the roles of flow interactions between the tip clearance flow, the passage shock, and the blade/endwall boundary layers. In addition to the flow field with nominal tip clearance, two more flow fields are analyzed in order to identify the mechanisms of blockage generation: one with zero tip clearance, and one with nominal tip clearance on the forward portion of the blade and zero clearance on the aft portion. The current study shows that the tip clearance vortex does not break down, even when the rotor operates in a stalled condition. Interaction between the shock and the suction surface boundary layer causes the shock, and therefore the tip clearance vortex, to oscillate. However, for the currently investigated transonic compressor rotor, so-called breakdown of the tip clearance vortex does not occur during stall inception. The tip clearance vortex originates near the leading edge tip, but moves downward in the spanwise direction inside the blade passage. A low momentum region develops above the tip clearance vortex from flow originating from the casing boundary layer. The low momentum area builds up immediately downstream of the passage shock and above the core vortex. This area migrates toward the pressure side of the blade passage as the flow rate is decreased. The low momentum area prevents incoming flow from passing through the pressure side of the passage and initiates stall inception. It is well known that inviscid effects dominate tip clearance flow. However, complex viscous flow structures develop inside the casing boundary layer at operating conditions near stall.

The present paper reports a numerical study on the effects of aerodynamic sweep applied to a low-aspect-ratio, high-through-flow, state-of-the-art, axial transonic compressor design. Numerical analyses based on the Reynolds-averaged Navier-Stokes equations were used to obtain the performance of a conventional unswept rotor, a forward swept rotor, and an aft-swept rotor, at both design and off-design operating conditions. The numerical analyses predicted that the forward-swept rotor has a higher peak efficiency and a substantially larger stall margin than the baseline unswept rotor, and that the aft-swept rotor has a similar peak efficiency as the unswept rotor with a significantly smaller stall margin. The rig test confirmed the numerical assessment of the effects of aerodynamic sweep on the low-aspect-ratio, high-through-flow, transonic compressor rotor. Detailed analyses of the measured and calculated flow fields indicate that two mechanisms are primarily responsible for the differences in aerodynamic performance among these rotors. The first mechanism is a change in the radial shape of the passage shock near the casing by the endwall effect, and the second is the radial migration of low-momentum fluid to the blade tip region. Aerodynamic sweep can be used to control the shock structure near the endwall and the migration of secondary flows and, consequently, flow structures near the tip area for improved performance.

An experimental and numerical investigation of detailed tip clearance flow structures and their effects on the aerodynamic performance of a modern low-aspect-ratio, high-throughflow, axial transonic fan is presented. Rotor flow fields were investigated at two clearance levels experimentally, at tip clearance to tip blade chord ratios of 0.27 and 1.87 percent, and at four clearance levels numerically, at ratios of zero, 0.27, 1.0, and 1.87 percent. The numerical method seems to calculate the rotor aerodynamics well, with some disagreement in loss calculation, which might be improved with improved turbulence modeling and a further refined grid. Both the experimental and the numerical results indicate that the performance of this class of rotors is dominated by the tip clearance flows. Rotor efficiency drops six points when the tip clearance is increased from 0.27 to 1.87 percent, and flow range decreases about 30 percent. No optimum clearance size for the present rotor was indicated. Most of the efficiency change occurs near the tip section, with the interaction between the tip clearance flow and the passage shock becoming much stronger when the tip clearance is increased. In all cases, the shock structure was three dimensional and swept, with the shock becoming normal to the endwall near the shroud.