This paper reports on an experimental and numerical investigation aimed at understanding the mechanisms of rotating instabilities in a low speed axial flow compressor. The phenomena of rotating instabilities in the current compressor were first identified with an experimental study. Then, an unsteady numerical method was applied to confirm the phenomena and to interrogate the physical mechanisms behind them. The experimental study was conducted with high-resolution pressure measurements at different clearances, employing a double phase-averaging technique. The numerical investigation was performed with an unsteady 3-D Navier-Stokes method that solves for the entire blade row. The current study reveals that a vortex structure forms near the leading edge plane. This vortex is the result of interactions among the classical tip-clearance flow, axially reversed endwall flow, and the incoming flow. The vortex travels from the suction side to the pressure side of the passage at roughly half of the rotor speed. The formation and movement of this vortex seem to be the main causes of unsteadiness when rotating instability develops. Due to the nature of this vortex, the classical tip clearance flow does not spill over into the following blade passage. This behavior of the tip clearance flow is why the compressor operates in a stable mode even with the rotating instability, unlike traditional rotating stall phenomena.

A numerical scheme based on the compressible Navier-Stokes equation has been developed for three-dimensional turbulent flows inside turbine blade rows. The numerical scheme is based on a fully conservative control volume formulation and solves the governing equations in fully elliptic form. Higher order discretizations are used for the convection term to reduce the numerical diffusion. An algebraic Reynolds stress model modified for the effects of the streamline curvature and the rotation is used for the closure of the governing equations. General coordinate transformations are used to represent the complex blade geometry accurately, and a grid generation technique based on elliptic partial differential equations is employed. Comparisons with the experimental data show that various complex three-dimensional viscous flow phenomena (three-dimensional flow separation near the leading edge, formation of the horseshoe vortex, etc.) are well predicted with the present method.

The current paper reports on investigations aimed at advancing the understanding of the flow field near the casing of a forward-swept transonic compressor rotor. The role of tip clearance flow and its interaction with the passage shock on stall inception are analyzed in detail. Steady and unsteady three-dimensional viscous flow calculations are applied to obtain flow fields at various operating conditions. The numerical results are first compared with available measured data. Then, the numerically obtained flow fields are interrogated to identify the roles of flow interactions between the tip clearance flow, the passage shock, and the blade/endwall boundary layers. In addition to the flow field with nominal tip clearance, two more flow fields are analyzed in order to identify the mechanisms of blockage generation: one with zero tip clearance, and one with nominal tip clearance on the forward portion of the blade and zero clearance on the aft portion. The current study shows that the tip clearance vortex does not break down, even when the rotor operates in a stalled condition. Interaction between the shock and the suction surface boundary layer causes the shock, and therefore the tip clearance vortex, to oscillate. However, for the currently investigated transonic compressor rotor, so-called breakdown of the tip clearance vortex does not occur during stall inception. The tip clearance vortex originates near the leading edge tip, but moves downward in the spanwise direction inside the blade passage. A low momentum region develops above the tip clearance vortex from flow originating from the casing boundary layer. The low momentum area builds up immediately downstream of the passage shock and above the core vortex. This area migrates toward the pressure side of the blade passage as the flow rate is decreased. The low momentum area prevents incoming flow from passing through the pressure side of the passage and initiates stall inception. It is well known that inviscid effects dominate tip clearance flow. However, complex viscous flow structures develop inside the casing boundary layer at operating conditions near stall.

Experimental and numerical investigations were conducted to study the fundamental flow mechanisms of circumferential grooves in the casing of a transonic compressor and their influence on compressor stall margin. Three different groove configurations were tested in a highly loaded transonic compressor. Experimental results show that circumferential grooves increase the stall margin of the compressor at the tested operating condition. Grooves with a much smaller depth than conventional designs are shown to be similarly effective in increasing the stall margin. Steady-state Navier-Stokes analyses were performed to study flow structures associated with each casing treatment. The numerical procedure calculates the overall effects of the circumferential grooves correctly. Detailed investigation of calculated flow fields indicates that losses are generated by interaction between the main passage flow and flow exiting the grooves. The grooves increase the stall margin by reducing the flow incidence angle on the pressure side of the leading edge, despite an overall increase in the endwall boundary layer thickness. This is due to complex interaction of the main passage flow with the additional radial and tangential flows created by the grooves.

The present paper reports a numerical study on the effects of aerodynamic sweep applied to a low-aspect-ratio, high-through-flow, state-of-the-art, axial transonic compressor design. Numerical analyses based on the Reynolds-averaged Navier-Stokes equations were used to obtain the performance of a conventional unswept rotor, a forward swept rotor, and an aft-swept rotor, at both design and off-design operating conditions. The numerical analyses predicted that the forward-swept rotor has a higher peak efficiency and a substantially larger stall margin than the baseline unswept rotor, and that the aft-swept rotor has a similar peak efficiency as the unswept rotor with a significantly smaller stall margin. The rig test confirmed the numerical assessment of the effects of aerodynamic sweep on the low-aspect-ratio, high-through-flow, transonic compressor rotor. Detailed analyses of the measured and calculated flow fields indicate that two mechanisms are primarily responsible for the differences in aerodynamic performance among these rotors. The first mechanism is a change in the radial shape of the passage shock near the casing by the endwall effect, and the second is the radial migration of low-momentum fluid to the blade tip region. Aerodynamic sweep can be used to control the shock structure near the endwall and the migration of secondary flows and, consequently, flow structures near the tip area for improved performance.