The design and development of a plastic optical fiber (POF) macrobend temperature sensor is presented. The sensor has a linear response versus temperature at a fixed bend radius, with a sensitivity of 1.92·10−3 (°C)−1. The sensor system used a dummy fiber-optic sensor for reference purposes having a resolution below 0.3 °C. A comprehensive experimental analysis was carried out to provide insight into the effect of different surrounding media on practical macro-bend POF sensor implementation. Experimental results are successfully compared with bend loss calculations.

A fast fiber-optic two-color pyrometer operating on the optical communication bands is designed for temperature measurements in machining processes. Off-the-shelf low-loss fiber-optic demultiplexers and optoelectronics equipment are used in order to obtain a cost-effective sensing solution while reducing both the temperature measurement error and the minimum measurable temperature. The system is capable of measuring highly localized temperatures without using collimation lens. The designed pyrom-eter allows measuring temperature in the range from 300 to 650 °C, achieving a full-scale temperature error as low as 4%. Factors in-fluencing the temperature measurements are studied in order to identify the sensor limitations, such as a possible damage on the end of the optical fiber, the spectral loss attenuation and responsivity, or the distance between the fiber end and the target. Finally, this pyrometer is applied in a turning process, using a fiber-optic sensor embedded on a standard tool holder. Temperature measurements on the Inconel 718 are reported showing a good agreement with the simulations.

Abstract:The design and development of a plastic optical fiber macrobend temperature sensor is presented. The sensor can op-erate in a temperature range from −55 to 70 °C and has a linear response versus temperature with a sensitivity of 8.95·10−4 °C−1. The sensor system uses the ratio of transmittance at two wave-lengths to implement a selfreferencing technique in order to avoid undesirable power fluctuations influence. The transmittance ratio precision is 0.1%. An analysis has been developed to find the two wavelengths which ratio offers the highest linearity and sensitiv-ity response. Experimental results are successfully compared with theoretical approaches.

Photonic crystal fibers (PCFs) are a special class of optical fibers with a periodic arrangement of microstructured holes located in the fiber’s cladding. Light confinement is achieved by means of either index-guiding, or the photonic bandgap effect in a low-index core. Ever since PCFs were first demonstrated in 1995, their special characteristics, such as potentially high birefringence, very small or high nonlinearity, low propagation losses, and controllable dispersion parameters, have rendered them unique for many applications, such as sensors, high-power pulse transmission, and biomedical studies. When the holes of PCFs are filled with solids, liquids or gases, unprecedented opportunities for applications emerge. These include, but are not limited in, supercontinuum generation, propulsion of atoms through a hollow fiber core, fiber-loaded Bose–Einstein condensates, as well as enhanced sensing and measurement devices. For this reason, infiltrated PCF have been the focus of intensive research in recent years. In this review, the fundamentals and fabrication of PCF infiltrated with different materials are discussed. In addition, potential applications of infiltrated PCF sensors are reviewed, identifying the challenges and limitations to scale up and commercialize this novel technology.

Thermal issues are critical when machining Ni-based superalloy components designed for high temperature applications. The low thermal conductivity and extreme strain hardening of this family of materials results in elevated temperatures around the cutting area. This elevated temperature could lead to machining-induced damage such as phase changes and residual stresses, resulting in reduced service life of the component. Measurement of temperature during machining is crucial in order to control the cutting process, avoiding workpiece damage. On the other hand, the development of predictive tools based on numerical models helps in the definition of machining processes and the obtainment of difficult to measure parameters such as the penetration of the heated layer. However, the validation of numerical models strongly depends on the accurate measurement of physical parameters such as temperature, ensuring the calibration of the model. This paper focuses on the measurement and prediction of temperature during the machining of Ni-based superalloys. The temperature sensor was based on a fiber-optic two-color pyrometer developed for localized temperature measurements in turning of Inconel 718. The sensor is capable of measuring temperature in the range of 250 to 1200 °C. Temperature evolution is recorded in a lathe at different feed rates and cutting speeds. Measurements were used to calibrate a simplified numerical model for prediction of temperature fields during turning.