The corrosion behaviour of Mg-0.3Ce, Mg-0.41Dy, Mg-0.63Gd, Mg-1.44Nd and Mg-1.43La (wt.%) alloys in 3.5 wt.% NaCl solution was investigated using electrochemical tests. The ascast microstructures of the Mg-RE alloys were characterized by the presence of second phases (MgxCe, Mg41Dy5, Mg12Gd, Mg12Nd, Mg41Nd5, Mg24Nd and Mg12La) with different volume fraction and distribution. Results show that the corrosion mechanism was altered from uniform to localized corrosion mechanism depending on the specific RE alloying elements.The corrosion resistance of the Mg-RE alloys is increasing in the following order: Mg-1.43La, Mg-1.44Nd, Mg-0.3Ce, Mg-0.63Gd and Mg-0.41Dy. Accordingly, the corrosion morphology in the best resistant Mg-0.41Dy alloy and the worst Mg-1.43La alloy were observed and compared after 2h and 24 h of immersion using SEM-EDS, XPS and XRD analysis. The formation of the Dy2O3 oxide prevents the Mg-0.41Dy alloy from pitting corrosion and lead to an excellent corrosion surface even after 24 h of immersion. Meanwhile, the presence of a high fraction of the Mg12La phase along the grains boundaries in the Mg-1.43La alloy causes severe pitting corrosion by acting as anodic phase.
The microstructure and texture evolution of an AZ31 alloy were investigated after hot rolling and subsequent annealing using electron backscatter diffraction (EBSD). First, the alloy was hot-rolled at 350 °C up to low, medium and high strain (20, 50 and 85% of thickness reduction, respectively). The alloy samples where then annealed at 350 °C for 2, 10 and 60 minutes. The effect of strain level and annealing on corrosion behavior in seawater was also evaluated using electrochemical tests. At low strain, the microstructure was characterised by the absence of twinning, mainly due to the prior thermo-mechanical history of the as-received alloy. However, various modes of twinning were observed at medium strain. At high strain, the dynamic recrystallization process resulted in a microstructure with a typical basal texture. The results demonstrate that twins are responsible for the deviation of {0002} basal poles from normal towards the transversal direction. Annealing at 350°C for up to 60 min led to normal grain growth in all the samples. In medium and highly strained samples, the deformation texture was retained, while the low strain sample underwent noticeable changes due to the absence of dynamic recrystallization. A synergetic effect of grain refinement and texture weakening was responsible for the alloy's enhanced corrosion resistance.
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