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Metal cutting processes usually cause heat generation at the cutting zone (around the workpiece-tool intersection). The heat generated during these processes may cause different effects on both the workpiece and tool, this in turn may affect the finished product and the general performance of the machined piece. In this study, a review was done on various types of machining conditions available, effects of heat generated on the workpiece and tool, and the approaches adopted to reduce this heat at cutting zones. This study also focuses on the simulation of percentage ratio of heat removal. To handle the simulation, various approaches of heat removal methods were used to get the percentage ratio using the ansys version 19.1 software. It was discovered that heat generation causes two major types of wear on the tool, crater and flank wear, resulting in the reduction of cutting tool life as well as dimensional inaccuracy, surface damage and severe corrosion cases on the workpiece. Various heat reduction methods and coolant application types were as well studied and their merits and demerits were discussed.

Due to the alarming rate in public awareness on environmental issues, there has been growing demand for biodegradable materials which has opened an avenue for using vegetable and animal oils as alternatives to petroleumbased polymeric materials in the market, most especially in machining operations. Thus, research on biodegradable functional fluids has emerged as one of the top priorities in lubrication, due to their applicability in many diverse areas. In this quest, there is need to conduct machining trials to determine the suitability of these oils in metal cutting (turning) operations of plain carbon steels. This study investigate the effect of the selected cutting fluids on certain parameters like machine removal rate (MRR), machining time, tool wear and spindle power consumption, etc. under different machining combination in turning operations of plain carbon steels obtained from universal steel Ikeja, Nigeria, using 150 x 10 HSS cutting tool. The selected oils purchased from Ogunpa market in Ibadan, Nigeria, were sieved to remove any foreign particles or dirt. The solution; water, based-oil, and emulsifier (to allow thorough mixing of water and oil without separation), were mix at an elevated temperature of 55 0 C in a proportion 4:1:3. Experimental results clearly showed that Conventional cutting fluid might be replaced with Non-conventional cutting fluids (vegetable and animal based) as they give better performance. With slight modifications and deliberate but careful alterations in some of the components of such oils, even better performing cutting fluids could be obtained.

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