PartnerTech provides printed circuit board (PCB) assembly on request. Wired elements are assembled in through-hole technology and soldered on the wave soldering machine. The PCB with inserted elements is passed across the pumped wave of melted solder. Typically this process is accompanied by some class of defects like cracks, cavities, wrong solder thickness and poor conductor. In PartnerTech Ltd. another type of defects was observed: dispersion of small droplets of solder around holes. Quality assurance department plans to optimize the process in order to reduce the number of defects. In the first stage, it was necessary to develop a methodology for counting defects. This paper presents experimental design and analysis related to this project.
In the paper authors presented the application of specific method of assessment chosen properties of coating layer, that give additional information strictly connected with its tribology properties. Nanotomography techniques and 3D image processing gives quantitative and qualitative information about the testing sample, with no negative effects on the exanimating layer. Two samples, one with and one without the laser treatment were tested, measured and obtained results presented and discussed. Those preliminary research shown that proposed method can be recommended to application as a supplementary test of the properties coating layers and for verification of technological process parameters on the stage of working out the production process.
The well-documented relation between bone mineral density (BMD) and bone compression strength constitutes the basis for osteoporosis diagnostics and the assessment of fracture risk. Simultaneously, this relation demonstrates a considerable scatter of results as bones of identical mineral density may have significantly different properties. The experimentally confirmed theorem that two materials or tissues of identical microstructure have identical properties leads to the evaluation of various quantitative stereological parameters (also referred to in biomedicine as histomorphology). These parameters, obtained from analysis of 2D or 3D images, have been used in numerous attempts to explain changes in bone strength. Although numerous correlation dependencies, often with high correlation coefficients, were evaluated, we do not know which parameters are worth evaluating, and there is no physical interpretation of these relations. An extended statistical analysis was accomplished on the basis of analysis of 3D images from 23 lumbar (L3) vertebrae scanned with micro-CT and the results of subsequent compression tests. A new parameter called SDF (structure destruction factor) was proposed in order to characterise the quality of 3D trabecular structures, and its significance was demonstrated. The final correlation function, which uses only three stereological parameters, made it possible to predict compression strength with considerable precision. The estimated values correlated very well with the apparent values (correlation coefficient r=0.96). Finally, the stereological parameters most suitable for characterisation of bone compression strength were chosen and a mechanism responsible for the changes in mechanical properties was proposed. The results obtained defined the necessary improvements in diagnostic techniques that would allow for more efficient quantitative microstructure evaluation and guidelines on how to improve treatment of patients with weakened bones.
Electro-spark deposition (ESD) and laser beam machining (LBM) are the technologies using the concentrated energy flux. This paper deals with the issue of the impact of laser modification on the morphology and mechanical properties of carbide/copper coatings produced by electro-spark treatment. The coatings were applied to C45 carbon steel samples using the EIL-8A device. The following three types of electrodes made using the powder metallurgy (PM) hot pressing technique, from copper and tungsten carbide powders of different percentage compositions, were used for the coatings: 25% WC and 75% Cu; 50% WC and 50% Cu; and 75% WC and 25% Cu. Laser modification of the surface layers was performed with an Nd:YAG laser. The research focused on the analysis of the morphology of coatings applied by electro-spark technology before and after laser processing. The analysis of the morphology of electro-spark coatings revealed that the coatings had microcracks and pores. The laser beam machining of ESD coatings led to the homogenization of chemical composition, fragmentation of the structure, and elimination of microcracks. In addition, measurements of porosity, microhardness, adhesion, and analysis of XRD phase composition of the electro-spark coatings were performed. Laser processing proved to have a positive effect on improving the adhesion of coatings and reducing their porosity. This paper also presents a simulation model of heat transfer processes for the case of laser radiation impact on a WC-Cu coating. The developed numerical model, describing the influence of laser treatment on the distribution of temperature fields in the heated material (at a given depth) is of significant importance in the development of treatment technologies. Laser-modified ESD coatings perform anti-wear and protective functions, which enable their potential application in means of transport such as rolling stock.
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