Novel tough hydrogel materials are required for 3D-printing applications. Here, a series of thermoplastic polyurethanes (TPUs) based on poly(ɛ-caprolactone)-b-poly(ethylene glycol)-b-poly(ɛ-caprolactone) (PCL-b-PEG-b-PCL) triblock copolymers and hexamethylene diisocyanate (HDI) were developed with PEG contents varying between 30 and 70 mol%. These showed excellent mechanical properties not only when dry, but also when hydrated: TPUs prepared from PCL-b-PEG-b-PCL with PEG of Mn 6 kg/mol (PCL7-PEG6-PCL7) took up 122 wt.% upon hydration and had an E-modulus of 52 ± 10 MPa, a tensile strength of 17 ± 2 MPa, and a strain at break of 1553 ± 155% in the hydrated state. They had a fracture energy of 17976 ± 3011 N/mm2 and a high tearing energy of 72 kJ/m2. TPUs prepared using PEG with Mn of 10 kg/mol (PCL5-PEG10-PCL5) took up 534% water and were more flexible. When wet, they had an E-modulus of 7 ± 2 MPa, a tensile strength of 4 ± 1 MPa, and a strain at break of 147 ± 41%. These hydrogels had a fracture energy of 513 ± 267 N/mm2 and a tearing energy of 16 kJ/m2. The latter TPU was first extruded into filaments and then processed into designed porous hydrogel structures by 3D-printing. These hydrogels can be used in 3D printing of tissue engineering scaffolds with high fracture toughness.

Polyurethane (PU) films were prepared from different types of poly(ε‐caprolactone) glycols and hexamethylene diisocyanate without using any other ingredients such as solvent, catalyst, or chain extender. Polymers were stabilized by crosslinking formed as allophanate and/or biuret linkages during the curing process. The effects of different components on the product properties such as chemical structure, microphase segregation, mechanical strength, thermo‐mechanical, thermal properties, and surface hydrophilicities were investigated by FTIR‐ATR, atomic force microscope, mechanical tester, dynamic mechanical analyses, thermogravimetric analyzer, differential scanning calorimetry, and contact angle measurements. Phase separation of hard and soft segments significantly varied depending on the type and molecular weight of diol and triol. Films containing urethane‐urea bonds displayed the maximum phase separation and the highest mechanical strength. Polyols having higher molecular weight increased hydrophilicity while urea bonds caused a reverse effect resulted by bidentate hydrogen bonds. Results showed PUs with various properties can be synthesized via environmentally friendly process without using any solvent or catalyst. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014, 131, 39758.

In this preliminary study we prepared biodegradable triblock copolymers based on 1,3-trimethylene carbonate and ε-caprolactone and assessed their physical characteristics. Furthermore, we evaluated their potential as melt-processable thermoplastic elastomeric biomaterials in 3D printing of tissue engineering scaffolds.

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Segmented polyurethanes were synthesized by the reactions of poly( ε -caprolactone) (PCL)-diol and 1,6hexamethylene diisocyanate through bulk polymerization without using solvent, initiator, or catalyst. Phase separation and hydrogen bond formation between hard segments or between hard and soft segments were examined by Fourier transform infrared spectroscopy (FTIR)-ATR and X-ray diffraction (XRD), while physical and mechanical properties were studied by atomic force microscope, differential scanning calorimeter, dynamic mechanical analysis, and tensile tester. When the diisocyanate content was increased, deconvolution results of FTIR-ATR in C = O and N-H regions demonstrated better miscibility of the segments and XRD results showed a significant decrease in the crystallinity of soft segments. Samples having strong hard segment interactions displayed better mechanical properties.