A virtual process chain for diffusion brazing of Ni-based superalloys is presented for the example of Alloy 247. Besides phasefield simulation of different brazing processes, the chain includes solidification with equiaxed and columnar microstructures, heat treatment processes, and annealing and rafting of γ'-precipitates in 3D, as well as conversion of the resulting microstructures into finite element meshes for further evaluation of their properties by FE approaches. The challenges of setting-up a seamless simulation chain are discussed, and the importance of a correct and comprehensive handling of the relevant microstructural quantities is highlighted. Special focus is given to the initial specification and the further evolution of segregation patterns of the different alloying elements in this complex alloy system. The data describing these patterns may originate from experiments or may be generated by prior simulation runs. The description of phase transformations like melting, solidification, or precipitation further requires the simulation of diffusion of numerous chemical elements and their redistribution between existing and newly forming phases. Such multicomponent systems thus require thermodynamic and mobility data which typically are provided by Calphad-type computational tools and databases.

Laser cladding of superalloys provides an attractive and cost‐efficient technique for near‐net shape manufacturing, remanufacturing, or individualized repair of components. While the weldability of γ' hardened Ni‐base superalloys is limited, Co‐base superalloys should have a lower susceptibility for cracking during welding due to a lower γ' solvus temperature and less segregation than Ni‐base superalloys. The weldability of the Co‐base superalloy CoWAlloy2Mod and the resulting mechanical properties at 950 °C are investigated. In the as‐welded condition of CoWAlloy2Mod, a fine dendritic microstructure without forming cracks and limited porosity is found. After a three‐step heat treatment, recrystallized, equiaxed grains and a high γ' volume fraction are obtained leading to a very good strength. CoWAlloy2Mod shows a significantly higher strength and creep strength than the conventional weld filler Co‐alloy PWA795.