The process of spin coating is described, with particular attention to applications in microelectronics. The physical mechanisms involved in the process are discussed and those mechanisms that affect the final state are identified, viz., centrifugal and viscous forces, solute diffusion, and solvent evaporation: A model is proposed that incorporates only the latter mechanisms, with viscosity and diffusivity depending on solute concentration. The evaporation of solvent during spinning causes the solution viscosity to increase and the flow is reduced. The thickness of the final solid film is related to the thickness of a diffusion boundary layer near the free surface. The model predicts the final dry film thickness in terms of the primary process variables, spin speed, and initial polymer concentration. A similarity boundary-layer analysis leads to a simple approximate result for the final film thickness that is consistent with limited experimental data, hf ∼KC0(ν0D0)1/4/Ω1/2, where K is a number of order unity and the other quantities are, respectively, the initial polymer concentration, the kinematic viscosity, the solute diffusivity, and the spin speed. The dependence on diffusivity has not previously been described theoretically. The total spin time is shown to be proportional to Ω−1, in agreement with experiment. The rate of solvent evaporation is shown to be proportional to Ω, which contradicts previous assumptions.
A note on the lift force on a spherical bubble or drop in a low-Reynolds-number shear flow An approximate expression for the history force on a spherical bubble is proposed for finite Reynolds number, Re. At small time, the history-force kernel is a constant, which decreases with increasing Re, and the kernel decays as t -' for large time. For an impulsively started flow over a bubble, accurate finite difference results show that the history force on the bubble decays as f-' at large time. Satisfactory agreement is observed between the presently proposed history force and the numerical solution.
Finite-amplitude capillary waves, which can accompany the axisymmetric flow of a thin viscous film over a rotating disk, are considered. A system of approximate evolution equations for the film thickness and volumetric flow rates in the radial and azimuthal directions is derived, which contains two similarity parameters. In order to inspire confidence in this model, its steady solutions and their linear stability characteristics are compared to those of the full Navier–Stokes equations. Localized equations, which account for the presence of inertial, capillary, centrifugal and Coriolis forces, are obtained via truncation of the approximate system. Periodic solutions of these equations are then determined and found to be similar to those observed experimentally. Our results suggest that the steady quasi-periodic waves with largest amplitude compare well with experimentally observed wave profiles.
Unsteady flow over a stationary sphere with small fluctuations in the free-stream velocity is considered at finite Reynolds number using a finite-difference method. The dependence of the unsteady drag on the frequency of the fluctuations is examined at various Reynolds numbers. It is found that the classical Stokes solution of the unsteady Stokes equation does not correctly describe the behaviour of the unsteady drag at low frequency. Numerical results indicate that the force increases linearly with frequency when the frequency is very small instead of increasing linearly with the square root of the frequency as the classical Stokes solution predicts. This implies that the force has a much shorter memory in the time domain. The incorrect behaviour of the Basset force at large times may explain the unphysical results found by Reeks & Mckee (1984) wherein for a particle introduced to a turbulent flow the initial velocity difference between the particle and fluid has a finite contribution to the long-time particle diffusivity. The added mass component of the force at finite Reynolds number is found to be the same as predicted by creeping flow and potential theories. Effects of Reynolds number on the unsteady drag due to the fluctuating free-stream velocity are presented. The implications for particle motion in turbulence are discussed.
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