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The steel industry is an important engine for sustainable growth, added value, and high-quality employment within the European Union. It is committed to reducing its CO2 emissions due to production by up to 50% by 2030 compared to 1990′s level by developing and upscaling the technologies required to contribute to European initiatives, such as the Circular Economy Action Plan (CEAP) and the European Green Deal (EGD). The Clean Steel Partnership (CSP, a public–private partnership), which is led by the European Steel Association (EUROFER) and the European Steel Technology Platform (ESTEP), defined technological CO2 mitigation pathways comprising carbon direct avoidance (CDA), smart carbon usage SCU), and a circular economy (CE). CE approaches ensure competitiveness through increased resource efficiency and sustainability and consist of different issues, such as the valorization of steelmaking residues (dusts, slags, sludge) for internal recycling in the steelmaking process, enhanced steel recycling (scrap use), the use of secondary carbon carriers from non-steel sectors as a reducing agent and energy source in the steelmaking process chain, and CE business models (supply chain analyses). The current paper gives an overview of different technological CE approaches as obtained in a dedicated workshop called “Resi4Future—Residue valorization in iron and steel industry: sustainable solutions for a cleaner and more competitive future Europe” that was organized by ESTEP to focus on future challenges toward the final goal of industrial deployment.

This review aims to show the significance of the use of secondary carbon bio-carriers for iron and steel production. The term ‘secondary carbon bio-carriers’ in this review paper refers to biomass, torrefied biomass, biochar, charcoal, or biocoke. The main focus is on torrefied biomass, which can act as a carbon source for partial or complete replacement of fossil fuel in various metallurgical processes. The material requirements for the use of secondary carbon bio-carriers in different metallurgical processes are systematized, and pathways for the use of secondary carbon bio-carriers in four main routes of steel production are described; namely, blast furnace/basic oxygen furnace (BF/BOF), melting of scrap in electric arc furnace (scrap/EAF), direct reduced iron/electric arc furnace (DRI/EAF), and smelting reduction/basic oxygen furnace (SR/BOF). In addition, there is also a focus on the use of secondary carbon bio-carriers in a submerged arc furnace (SAF) for ferroalloy production. The issue of using secondary carbon bio-carriers is specific and individual, depending on the chosen process. However, the most promising ways to use secondary carbon bio-carriers are determined in scrap/EAF, DRI/EAF, SR/BOF, and SAF. Finally, the main priority of future research is the establishment of optimal parameters, material quantities, and qualities for using secondary carbon bio-carriers in metallurgical processes.

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