The chrome tanning process is increasingly
restricted due to severe
health concerns and environmental hazards caused by chromium under
certain environmental conditions. Heterocyclic derivatives evoke a
huge array of interest as an alternative for the metal-free tanning
process. Oxazolidine, one such saturated heterocyclic compound, is
known for tanning; however, formaldehyde toxicity has been associated
with it. In this current study, (3,5-dimethyl-1H,3H,5H-oxazolo[3,4-c]oxazol-7a(7H)-yl) methanol and polyallylamine have been synthesized and their
potential as chrome-free and formaldehyde-free tanning agents has
been explored. The synthesized oxazolidine has been characterized
by ultraviolet–visible spectroscopy, nuclear magnetic resonance
spectroscopy, electronspray ionization–mass spectrometry, and
attenuated total reflectance–Fourier transform infrared spectroscopy.
Polyallylamine has been synthesized by solution polymerization and
introduced alongside oxazolidine to create additional amine binding
sites to improve the functional properties of the leather. 10% oxazolidine
and 2% polyallylamine have been optimized to achieve 82 °C hydrothermal
stability for leathers. The BOD/COD ratio of the oxazolidine tanning
process is relatively less compared to the conventional chrome tanning
process. The physical strength characteristics and organoleptic properties
of the oxazolidine-tanned leather have been found to be better than
those of the chrome-tanned leather. Thus, the current study paves
way for an eco-friendly alternative to chrome- and metal-free tanning
process as a greener and cleaner leather processing system.
Organic tanning agents present a huge opportunity for developing tanning agents devoid of metals for sustainable and cleaner leather processing. An ideal tanning agent should be nontoxic, biocompatible, and cost-effective. Herein, we report an aromatic aldehyde-based modified vanillin synthesized by a singlestep substitution reaction that can be used in the tanning process. Also, multifunctional polymers with three groups (carboxyl, longchain hydrocarbon, and quaternary ammonium) are synthesized using hydroxyethyl methacrylate monomers, which can be used in the post-tanning process. The interaction of the modified vanillin derivative with collagen was studied at the molecular and fiber levels. Circular dichroism studies confirm no changes in the triplehelical conformation with increasing concentrations of modified vanillin. The crosslinking mechanism of collagen-modified vanillin by imine bond formation was confirmed through XPS. Further, the tanning input of modified vanillin was optimized, and 10% modified vanillin-tanned leather achieved 70 °C hydrothermal stability. For an integrated post-tanning process, the synthesized multifunctional polymer results in the increased uptake of dye and fatliquor. Further, the experimental leathers showed homogeneous pore size distribution, better fullness, and good mechanical strength. As expected, the pollution load of the experimental organic tanning process is significantly lesser than that of the chromium process. Thus, the present study overlays a greener metal-free leather-processing strategy.
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