Sn possesses three times higher capacity in comparison to graphite anode (372 mAhg −1 ) that makes it a promising candidate for enhanced performance Li ion batteries. Contrary to Si, Sn is compliant and ductile in nature and thus is expected to readily relax the Li diffusion-induced stresses. The low melting point of Sn additionally allows for stress relaxations from time-dependent or creep deformations even at room temperature. In this study, numerical modeling is used to reveal the significance of plasticity and creep-based stress relaxations in the Sn working electrode. The maximum elastic tensile hoop stresses for 1 μm micropillar size with 1C charging rate conditions reduces down from ∼1 GPa to ∼200 MPa when Sn is allowed to plastically deform at a yield strength of ∼150 MPa. After experimentally determining the creep response of Sn micropillars, creep deformations are incorporated in numerical modeling to show that the maximum tensile hoop stress is further reduced to ∼0.45 MPa under the same conditions. Lastly, the Li-induced stresses are analyzed for different micropillar sizes to evaluate the critical size to prevent fracture, which is determined to be ∼5.3 μm for C/10 charging rate, which is significantly larger than that in Si.
Concentration-dependent material properties corresponding to lithiated phases of Sn anode are important factors to predict the stress generation of Sn anode during lithiation.
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