In order to improve its water resistance and compatibility with polymer matrix, ammonium polyphosphate (APP) is modified with melamine-trimesic acid (MEL-TA) aggregates by supramolecular self-assembly technology. Chemical structure and morphology of APP@MEL-TA are investigated by Fourier transform infrared spectroscopy and scanning electron microscopy (SEM), respectively. Intumescent flame retardant system of APP@MEL-TA and charring-foaming agent is introduced into polypropylene (PP) matrix. The flammability and combustion behavior of PP composites are investigated by limiting oxygen index (LOI), UL-94 vertical burning, and cone calorimetry tests. In terms of LOI values and cone combustion results, APP@MEL-TA performs better than pristine APP. Char residue of PP composites is investigated by SEM and Raman spectra. Flame retardant mechanisms are proposed based on thermal decomposition, combustion results, and analysis on char residue. K E Y W O R D S ammonium polyphosphate, flame retardant, polypropylene, supramolecular self-assembly, thermal stability 1 | INTRODUCTION Polypropylene (PP) is widely applied in a variety of applications, such as transportation, cables, housing, and electric industry. However, PP burns very rapidly with the release of a great deal of heat, which limits its applications in many fields. Thus, the improvement in flame retardant properties of PP has become an important research. Zhang et al 1 reviewed the research progress of halogen-containing flame-retarded PP. The obvious disadvantages of traditional halogen-based flame retardants are high fire toxicity and releasing of smoke during the combustion. 2 In addition, environment amity is the theme of whole society, and some halogen-containing flame retardants are undoubtedly damaging the environment. 3-6 Recently, halogen-containing flame retardants have been replaced by halogen-free counterparts, 7-9 which are characterized by their low fire toxicity. Intumescent flame retardants (IFRs) are the most popular halogen-free retardants because of their advantages of low smoke and toxicity during combustion. 10,11 Wang et al 12 prepared a novel IFR by the reaction of melamine (MEL) with methyl hydrogen siloxane, and this flame retardant system can effectively improve flame retardancy of PP.Acid catalyst, blowing source, and charring agent are three main ingredients for IFR system. 13,14 According to its elemental composition, ammonium polyphosphate (APP) acts as acid catalyst and blowing source because of its high phosphorus and nitrogen contents, both of which are primary flame retardant elements. 15,16 However, as an important component of IFR, APP has obvious disadvantages of weak water resistance and poor compatibility with polymer matrix. 3,17,18 Hence, it is of great significance to modify the surface of APP and improve flame retardant properties of resulting composites. In view of these deficiencies, many researches on surface modification of APP have been carried out. The surface characteristics of APP are modified by other flame retard...