Temperature gradients that develop in ceramic materials during microwave heating are known to be strongly dependent on the applied microwave frequency. To gain a better understanding of this dependence, identical samples of ZnO powder compacts were microwave heated at three distinct widely separated frequencies of 2.45, 30, and 83 GHz and the core and surface temperatures were simultaneously monitored. At 2.45 GHz, the approximately uniform “volumetric” heating tends to raise the temperature of the sample as a whole, but the interior becomes hotter than the exterior because of heat loss from the surface. At 30 and 83 GHz, this interior to exterior temperature difference was found to be reversed, especially for high heating rates. This reversal resulted from increased energy deposition close to the sample's surface associated with reduced skin depth. A model for solving Maxwell's equations was incorporated into a newly developed two‐dimensional (2‐D) heat transport simulation code. The numerical simulations are in agreement with the experimental results. Simultaneous application of two or more widely separated frequencies is expected to allow electronic tailoring of the temperature profile during sintering.
Ultrasonically determined elastic moduli in ZnO samples sintered to various densities were evaluated using both an empirical model and the Mori‐Tanaka effective field theory. Both approaches have been successfully used to model the modulus‐porosity relations in several material systems. In the present investigation, application of the empirical model predicted elastic moduli which deviated significantly from the experimental results. The deviation was attributed to the porosity dependence of Poisson's ratio which was neglected in this model. When this dependence was accounted for empirically, the fit to the experimental data was improved dramatically. Analysis of the data in the context of the Mori‐Tanaka model indicates that the porosity shape changes significantly during the sintering process. This analysis may provide a convenient way to quantitatively compare such changes for ceramic materials prepared by different processing techniques, such as by conventional and microwave sintering.
The effect of porosity on the complex dielectric permittivity of microwave sintered zinc oxide at room temperature and 2.45 GHz is reported. The predictions of conventional Maxwell–Garnet theory and the effective medium approximation are in poor agreement with the experimental results. Various methods are employed to investigate the system in an effort to come up with new mixing laws, including combinations of these two analytic theories and finite difference electromagnetic simulations of representative microstructures. A model that assumes the existence of dielectrically inactive, fractal-geometry boundaries between ceramic grains provides an excellent description of the results with no free parameters. It gives physical insight into the experimentally observed mixing law.
The recent energy demands affected by the dilution of conventional energy resources and the growing awareness of environmental considerations had motivated many researchers to seek for novel renewable energy conversion methods. Thermoelectric direct conversion of thermal into electrical energies is such a method, in which common compositions include IV-VI semiconducting compounds (e.g., PbTe and SnTe) and their alloys. For approaching practical thermoelectric devices, the current research is focused on electronic optimization of off-stoichiometric p-type PbxSn1−xTe alloys by tuning of Bi2Te3 doping and/or SnTe alloying levels, while avoiding the less mechanically favorable Na dopant. It was shown that upon such doping/alloying, higher ZTs, compared to those of previously reported undoped Pb0.5Sn0.5Te alloy, were obtained at temperatures lower than 210–340 °C, depending of the exact doping/alloying level. It was demonstrated that upon optimal grading of the carrier concentration, a maximal thermoelectric efficiency enhancement of ∼38%, compared to that of an undoped material, is expected.
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