Selective growth of amorphous silica nanowires on a silicon wafer deposited with Pt thin film is reported. The mechanism of nanowire growth has been established to follow the vapour liquid solid (VLS) model via the PtSi phase acting as the catalyst. Nanowires grow with diameters ranging from 50 to 500 nm. These bottom-up grown nanowires exhibit photoluminescence with a stable emission of blue light at 430 nm under excitation. The effect of varying the seed layer thickness (Pt film) from 2 to 100 nm has been studied. It is observed that, above 10 nm thickness, a continuous layer of Pt(2)Si re-solidifies on the surface, inhibiting the growth of nanowires. The selectivity to the Pt thickness has been exploited to create regions of nanowires connected to conducting silicide (Pt(2)Si) simultaneously in a single furnace treatment. This novel approach has opened the gateways for realizing hybrid interconnects in silicon for various nano-optical applications such as the localization of light, low-dimensional waveguides for functional microphotonics, scanning near-field microscopy, and nanoantennae.
The ablation characteristics of the SU-8 photoresist (spun on Si wafers) under 248 KrF excimer pulsed laser radiation have been studied. The variation of etch rate with fluence has been investigated in the range 0.05-3.01 J cm −2 . The threshold fluence for ablation of SU-8 is measured to be about 0.05 J cm −2 . The etch rate of SU-8 is found to be higher than that of polyimide (previously reported) under similar conditions. We have investigated the effects of different prebake temperatures (90, 110, 120 and 200 • C) on ablation characteristics, which are found to be similar for all temperatures. The effect of increasing the number of laser shots (from 10 to 10 000) has been examined at different fluences in order to understand the etch-rate variation near the 'end of film' stage of ablation. The results of our analysis using scanning electron microscopy, profilometry and optical microscopy reveal the very smooth morphology of the etched surfaces with no significant debris, no noticeable damage to underlying silicon and the gradual build-up of a carbonaceous film outside and around the etch pits. We find SU-8 very suitable for excimer ablation lithography and have demonstrated this by patterning a gear structure in an SU-8 resist layer with an aspect ratio of 4.5. For the first time, we have shown that the laser micromachining technique has the potential to cleanly remove SU-8 after electroplating a microstructure with copper.
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