Further development of ceramic materials for total hip replacement aim to increase fracture toughness and further reduce the incidence of bearing fracture. Edge loading due to translational mal positioning (microseparation) has replicated stripe wear, wear rates, and bimodal wear debris observed on retrievals. This method has replicated the fracture of early zirconia ceramic-on-ceramic bearings. This has shown the necessity of introducing microseparation conditions to the gait cycle when assessing the tribological performance of new hip replacement bearings. Two novel ceramic matrix composite materials, zirconia-toughened alumina (ZTA) and alumina-toughened zirconia (ATZ), were developed by Mathys Orthop€ adie GmbH. In this study, ATZon-ATZ and ZTA-on-ZTA bearing combinations were tested and compared with alumina-on-alumina (Al 2 O 3 -on-Al 2 O 3 ) bearings under adverse microseparation and edge loading conditions using the Leeds II physiological anatomical hip joint simulator. The wear rate (695% confidence limit) of ZTA-on-ZTA was 0.14 6 0.10 mm 3 /million cycles and that of ATZ-on-ATZ was 0.06 6 0.004 mm 3 /million cycles compared with a wear rate of 0.74 6 1.73 mm 3 /million cycles for Al 2 O 3 -on-Al 2 O 3 bearings. Stripe wear was evident on all bearing combinations; however, the stripe formed on the ATZ and ZTA femoral heads was thinner and shallower that that formed on the Al 2 O 3 heads. Posttest phase composition measurements for both ATZ and ZTA materials showed no significant change in the monoclinic zirconia content. ATZon-ATZ and ZTA-on-ZTA showed superior wear resistance properties when compared with Al 2 O 3 -on-Al 2 O 3 under adverse edge loading conditions.
The friction coefficients of CoCrMo sliding against UHMWPE and CoCrMo were measured in solutions of albumin and synovial fluid containing fluorescently labeled albumin. No fluorescence could be observed on the CoCrMo disc following incubation in labeled albumin or after sliding against CoCrMo. This was due to quenching of the fluorophore by the metal and indicated that a protein film thicker than 10 nm was not formed on the surface. A more complicated behavior was observed for UHMWPE sliding against CoCrMo. For each lubricating solution and at each load, a bimodal distribution of steady-state friction values was observed, the friction coefficient either remaining constant or decreasing during the early stages of the measurement. As no quenching of the fluorophores occurred on the UHMWPE surface, the fluorescence labeling method could be used to reveal polyethylene (PE) transfer and to show that it correlates with the friction coefficient: Low friction coefficients corresponded to a low density of PE spots on the CoCrMo surface. In addition, it was found that the friction coefficients for UHMWPE sliding against CoCrMo in synovial fluid were not significantly different from those in phosphate-buffered saline (PBS), but that the addition of albumin to PBS did cause a significant increase in the friction coefficient.
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