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Calcium silicate slag (CSS) is used as a secondary solid waste produced by aluminum extraction technology from high alumina fly ash, and its resource utilization has always been a key issue to be solved. In this study, CSS was used to replace a portion of fly ash (FA) to prepare a new inorganic binder stabilized material for road base. The unconfined compressive strength (UCS), phase composition, microstructure, durability and performance index of the base of the test section of the CSS pavement base material were studied. The results showed that with the increase in CSS content, the UCS of pavement base materials gradually increased. Under standard curing conditions, the UCS increased 6.90~17.24% after 7 days, and 7.90~28.95% after 28 days. The main reason was that as the hydration time increased from 7 d to 28 d, the hydration products C-A-S-H gel and C-S-H gel increased, the [SiO4] polymerization degree increased, the crystal type changed, and the structure denser, which supported the good development of mechanical strength of CSS pavement base material. In addition, the research has been successfully applied to a pilot test in Hohhot, China. The freeze–thaw resistance, water stability and UCS of the CSS pavement base material were tested to meet the requirements of Chinese road construction standards, indicating that the application of CSS in pavement base is feasible.

In order to high-value utilize the secondary solid waste calcium silicate slag (CSS) generated in the process of the extraction of alumina from fly ash, in this paper, tobermorite was synthesized using CSS and silica fume (SF) at different hydrothermal synthesis times. The hydrothermal synthesis was evaluated by means of XRD, SEM, EDS, and micropore analysis, and the results discussed. The results indicate that β-dicalcium silicate, the primary phase in the CSS, partially hydrates at the beginning of hydrothermal synthesis conditions to form mesh-like crystal C-S-H (calcium-rich) and calcium hydroxide. It then reacts with SF to form yarn-like crystal C-S-H (silicon-rich) and then furtherly grows into large flake-like crystal C-S-H (silicon-rich) at 3 h. When the synthesis time is 4 h, β-dicalcium silicate completely hydrates, and crystal C-S-H (calcium-rich) and calcium hydroxide further reacts with large flake-like crystal C-S-H (silicon-rich) to generate medium flake-like tobermorite. With the increase in time, the crystal of hydrothermal synthesis grows in the order of medium flake-like tobermorite, small flake-like tobermorite, strip flake-like tobermorite, fibrous-like tobermorite, and spindle-like tobermorite, and the APV, APD, and SSA show a trend of decreasing first, then increasing, and then decreasing. Meanwhile, strip flake-like tobermorite with a higher average pore volume (APV), average pore diameter (APD), and specific surface area (SSA) can be synthesized at 6 h.