5G networks will change several industries, including manufacturing. 5G has the potential to become the future communication platform of choice for many industries and in particular the manufacturing sector, driving the future of Industry 4.0 and smart manufacturing. The vision of a “factory of the future” is now tangible for many industry sectors. The ability to cope with increased bandwidth, latency requirements, big-data generated from more connected equipment and the data processing required on the factory floor is a massive challenge for industry. This paper discusses how 5G can impact a manufacturing environment, the standards and technical requirements needed to meet the demands of utilizing 5G, and the security issues that need to be addressed if planning a 5G deployment.

As Industry 4.0 networks continue to evolve at a rapid pace, they are becoming increasingly complex and distributed. These networks incorporate a range of technologies that are integrated into smart manufacturing systems, requiring adaptability, security, and resilience. However, managing the complexity of Industry 4.0 networks presents significant challenges, particularly in terms of security and the integration of diverse technologies into a functioning and efficient infrastructure. To address these challenges, emerging digital twin standards are enabling the connection of various systems by linking individual digital twins, creating a system of systems. The objective is to develop a “universal translator” that can interpret inputs from both the real and digital worlds, merging them into a seamless cyber-physical reality. It will be demonstrated how the myriad of technologies and systems in Industry 4.0 networks can be connected through the use of digital twins to create a seamless “system of systems”. This will improve interoperability, resilience, and security in smart manufacturing systems. The paper will also outline the potential benefits and limitations of digital twins in addressing the challenges of Industry 4.0 networks.

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High performance networking is at the core of every industrial system, as more and more companies look inwards towards the digital transformation of their entire manufacturing environment. The driving factor for all these changes is Industry 4.0, there are many options for communication systems for the latest generations of hardware with one of the most promising technologies being private 5G networks. A smart automation use case will be implemented using private 5G as the communication backbone, the performance of this communication type will be compared to other communication types that were historically used within smart automation and manufacturing settings. Performance metrics will be compared to show typical performance that may be expected when deploying a private 5G communication network.

High performance networking is at the core of every industrial system, as more and more companies look inwards towards the digital transformation of their entire manufacturing environment. The driving factor for all these changes is Industry 4.0, there are many options for communication systems for the latest generations of hardware with one of the most promising technologies being private 5G networks. A smart automation use case will be implemented using private 5G as the communication backbone, the performance of this communication type will be compared to other communication types that were historically used within smart automation and manufacturing settings. Performance metrics will be compared to show typical performance that may be expected when deploying a private 5G communication network. The paper will also explore the roadmap for future 5G performance increases through updates and network optimization.