Furfural
comes from lignocellulosic biomass that, together with
its derived products, has many useful applications in several industries.
Furfural is usually obtained via pentose dehydration using a biphasic
reactor to extract furfural in situ from its reaction
medium. However, the conventional solvents used so far, mainly toluene
and methyl isobutyl ketone (MIBK), are harmful to health and the environment.
Therefore, hydrophobic natural solvents have been successfully tested
in this work to improve the performance of the process from a sustainable
point of view. First, 30 natural solvents were screened using the
conductor-like screening model for real solvents (COSMO-RS) method
to select solvents with high affinity to furfural. From the results
obtained in the screening, 14 natural and 2 conventional solvents
were selected for experimentation, including thymol, eugenol, toluene,
MIBK, and several hydrophobic eutectic solvents formed by thymol.
Then, the liquid–liquid extraction of furfural was carried
out both in vials and in a reactor, simulating the usual temperature
and pH conditions for obtaining furfural. Thymol and eugenol showed
extraction yields of 95 and 91%, significantly higher than those of
conventional solvents MIBK and toluene, which were 85 and 81%, respectively.
Finally, the in situ reaction and extraction of furfural
from xylose were performed using the natural solvents eugenol and
thymol and the conventional solvent MIBK. Under operating conditions,
namely, microwave heating to 443.2 K, 10 min of reaction, and a solvent-to-feed
ratio of 1.00, xylose conversion of 96.7%, furfural selectivity of
75.3%, and a furfural production yield of 72.8% from xylose were obtained
using eugenol as the organic solvent, with improved outcomes over
MIBK and thymol cases, pointing an adequate approach to improve both
the effectiveness and the sustainability of the process.