Conductive nanocomposites are often piezoresistive, displaying significant changes in resistance on deformation, making them ideal for use as strain and pressure sensors.Such composites typically consist of ductile polymers filled with conductive nanomaterials, such as graphene nanosheets or carbon nanotubes, and can display sensitivities, or gauge factors, which are much higher than those of traditional metal strain gauges. However, their development has been hampered by the absence of physical models which could be used to fit data, or to optimise sensor performance. Here we develop a simple model which results in equations for nano-composite gauge factor as a function of both filler volume fraction and composite conductivity. These equations can be used to fit experimental data, outputting figures of merit, or predict experimental data once certain physical parameters are known. We have found these equations to match experimental data, both measured here and extracted from the literature, extremely well. Importantly, the model shows the response of composite strain sensors to be more complex than previously thought and shows factors other than the effect of strain on the interparticle resistance to be performance-limiting.
Nanocomposite strain sensors, particularly those consisting of polymer–graphene composites, are increasingly common and are of great interest in the area of wearable sensors. In such sensors, application of strain yields an increase in resistance due to the effect of deformation on interparticle junctions. Typically, widening of interparticle separation is thought to increase the junction resistance by reducing the probability of tunnelling between conducting particles. However, an alternative approach would be to use piezoresistive fillers, where an applied strain modifies the intrinsic filler resistance and so the overall composite resistance. Such an approach would broaden sensing capabilities, as using negative piezoresistive fillers could yield strain-induced resistance reductions rather than the usual resistance increases. Here, we introduce nanocomposites based on polyethylene oxide (PEO) filled with MoS2 nanosheets. Doping of the MoS2 by the PEO yields nanocomposites which are conductive enough to act as sensors, while efficient stress transfer leads to nanosheet deformation in response to an external strain. The intrinsic negative piezoresistance of the MoS2 leads to a reduction of the composite resistance on the application of small tensile strains. However, at higher strain the resistance grows due to increases in junction resistance. MoS2–PEO composite gauge factors are approximately −25 but fall to −12 for WS2–PEO composites and roughly −2 for PEO filled with MoSe2 or WSe2. We develop a simple model, which describes all these observations. Finally, we show that these composites can be used as dynamic strain sensors.
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