In this article, the effectiveness of an advanced sludge treatment technology (Wet Oxidation, WO) is presented by analyzing experimental studies at the lab scale and data collected during years of industrial-scale activities. The data showed good performances of WO on COD and VSS removal efficiencies-about 65-70% and 95-98%, respectively-and the effect of operating parameters (i.e., temperature and reaction time) on process efficiencies was highlighted. The energy balance of the WO systems indicated that about 90% of the energy entering the system may be recovered. Finally, a techno-economic assessment showed that WO can be a suitable solution for sludge treatment and minimization.

Today, several technologies and management strategies are proposed and applied in wastewater treatment plants (WWTPs) to minimise sludge production and contamination. In order to avoid a shifting of burdens between different areas, their techno-economic and environmental performance has to be carefully evaluated. Wet oxidation (WO) is an alternative solution to incineration for recovering energy in sewage sludge while converting it to mostly inorganic residues. This paper deals with an experimentation carried out within the EU project "ROUTES". A mass balance was made for a WWTP (500,000 person equivalents) in which a WO stage for sludge minimisation was considered to be installed. Both bench- and full-scale test results were used. Design of treatment units and estimation of capital and operational costs were then performed. Subsequently, technical and economic aspects were evaluated by means of a detailed methodology which was developed within the ROUTES project. Finally, an assessment of environmental impacts from a life cycle perspective was performed. The integrated assessment showed that for the specific upgrade considered in this study, WO technology, although requiring a certain increase of technical complexity at the WWTP, may contribute to environmental and economic advantages. The paper provides guidance in terms of which aspects need a more thorough evaluation in relation to the specific case in which an upgrade with WO is considered.

Nowadays, sewage sludge management represents one of the most important issues in wastewater treatment. Within the European project "ROUTES," wet oxidation (WO) was proposed for sludge minimization. Four different types of sludge were treated in an industrial WO plant: (1) municipal primary sludge (chemical oxygen demand COD: 73.0 g/L; volatile suspended solid VSS: 44.1 g/L); (2) secondary sludge from an industrial wastewater treatment plant (WWTP) without primary sedimentation (COD: 71.8 g/L; VSS: 34.2 g/L); (3) secondary sludge from a mixed municipal and industrial WWTP without primary sedimentation (COD: 61.9 g/L; VSS: 38.7 g/L); and (4) mixed primary (70%) and secondary (30%) municipal sludge (COD: 81.2 g/L; VSS: 40.6 g/L). The effect of process parameters (temperature, reaction time, oxygen dosage) on WO performance was investigated. Depending on operating conditions, VSS and COD removal efficiency varied in the range 80-97% and 43-71%, respectively. A correlation between process efficiency and the initial VSS/TSS (total suspended solids) ratio was highlighted. Furthermore, a mathematical model of WO process for simulating VSS and COD profiles was developed.