The aim of this study was to investigate the mechanical and thermal properties of composite pipes based on epoxy resin and glass fibers produced by filament winding (FW) technology. Epoxy resins are widely used polymers in FW composite structures. The thermal characterization of the neat epoxy resin, curing, and post-curing characteristics for the determination of polymerization and glass transition temperature was performed, which is important for the mechanical properties of polymer composite pipes. In the present work, the applicability of the full factorial experimental design in predicting the hoop tensile and compressive strengths of glass fiber/epoxy resin composite pipes was investigated. The composite pipes in accordance with the 23 full factorial experimental design by using of three parameters and two levels of variation were prepared. The winding speed of the composites was taken to be the first factor, the second was the fiber tension, and the third was winding angle. To approximate the response, i.e., the mechanical properties of the composite pipes within the study domain, the first-order linear model with the interaction was used. The influence of each individual factor to the response function was established, as well as the influence of the interaction of the two and three factors. Additionally, those results were completed with the thermal characterization of the polymer composite pipes. From received results from mechanical and thermal characterization, it was concluded that the properties of composite specimens were highly affected by the analyzed parameters in filament winding technology. It was found that the estimated first-degree regression equation with the interaction gave a very good approximation of the experimental results of the hoop tensile and the compressive strengths of composite pipes within the study domain.
Automated Fiber Placement (AFP) is a relatively new technology that has revolutionized the production of composite structures in the aerospace and space industries for more than two decades and is nowadays increasingly used in new industries such as the wind energy. Generally, the AFP machine consists of an automatic manipulator (robot) on which a layup head is fixed for laying multiple individual composite strips at once (certainly not excluding the possibility of laying a single wider tape when it comes to Automatic Tape Placement). The layup process is performed on a mandrel or tool with a certain geometric shape. The laying head should at least include a feeder, a cutting mechanism, a compaction mechanism (usually roller) and a certain type of heater (depending on the material type). Conventionally, three types of composite materials are used in combination with AFP technology: continuous fibers reinforced with thermoset resin (usually epoxy resin), same continuous fibers reinforced with thermoplastic resin as well as bonded continuous carbon fibers. Depending on the type of material this technology uses various types of heat sources in order to achieve a good adhesion to the individual fibers that are deposited in the laying process and the pre-laid composite layers. Thermoplastic pre-impregnated material requires high temperature to reach degree of melting of the resin used to achieve complete 'welding' with the previous layers. The melting temperature varies for different materials and ranges from 130°C to 200°C for low melting thermoplastics (such as Polyamide PA and Polypropylene PP), 280°C to 350°C for Polypropylene Sulfide (PPS) up to 400°C - 450oC for Polyether Ether Ketone (PEEK). For more than two decades, hot gas torches have been used for thermoplastic layup - not a very expensive system but very difficult to control. One of the newer sources of heat close to infrared radiation (λ = 0.9-1.1 μm) is diode laser heating. This research presents a simple thermal model of the process which correlates the heater power and the layup speed with the temperature of the heating area. The deposition temperature was measured over a range of heater powers and layup speeds. The experimental data is used to define and validate a thermal model for thermoplastic material used in conjunction with a diode laser: carbon fibre reinforced thermoplastics PEEK. This enables open-loop, speed dependent heater power control, based on defining and programming the speed dependent heater power function in the machine controls. Obtained functional dependency was implemented in the AFP machine control system and tested for production of several plates with different layup angles. The achieved temperature during layup process is monitored on the thermal camera and through several pyrometers.
This paper presents a comprehensive pedagogical research related to mathematics instruction at the tertiary, university-level. Developed educational materials in electronic format, using the Matlab software package are integrated into instruction. The impact of using ICT on the essential knowledge related to the multivariate calculus, intensive use of 3D static and dynamic visualization tools has been statistically investigated. Some of students (experimental group) involved in the research study have individually created Matlab programs. Part of the research study is focused on the potential impacts of programming skills on learning mathematical concepts.
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