Cyclic cryogenic treatment, a major cycle accompanied by zero or more subsidiary cycles, was conducted on the hardened 42CrMo steel using orthogonal design method to investigate the effect of different parameters (cryogenic temperature, holding time, and cycles number) of cryogenic treatment on wear resistance and impact toughness of the steel. Range analysis was performed to obtain the influencing order of the three parameters and their optimum values. The results show that after cryogenic treatment, the steel exhibits higher wear resistance and impact toughness, whereas no significant change in hardness. For wear resistance, the influencing order of parameters is cryogenic temperature, holding time, and cycles number, and the optimum values of the parameters are −160°C, 24 h and two cycles, respectively. For impact toughness, the influencing order of parameters is cryogenic temperature, cycles number, and holding time, and the optimum values are −120°C, 24 h and three cycles, respectively. The wear topography and fracture topography were examined using scanning electronic microscopy (SEM) to investigate the wear mechanism and fracture mechanism of the steel after cryogenic treatment, respectively. The results show that after cryogenic treatment, the wear mechanism is the combination of abrasive wear and adhesive wear with oxidative wear, and the fracture mechanism is a quasicleavage fracture. The microstructure was also examined by SEM to investigate the influencing mechanism of cryogenic treatment for improving wear resistance and impact toughness of the steel. It suggests that more precipitation of fine carbides dispersively distributed in the matrix is responsible for the beneficial effect of cryogenic treatment on wear resistance and impact toughness of the steel.
Aiming at the floor heave of transportation concentrated roadway on the West Wing (TCRWW) of No. 1 Coal Seam in Danhou Mine, it affects underground coal transportation and mine safety production. First, the lithology and structure of the roadway floor were sampled and tested, and it was found that it contained clay minerals with high hydrophilicity. Secondly, starting from the mechanical mechanism of the roadway floor, a mechanical model of the roadway floor is established. By increasing the floor anchoring layer thickness m1, the floor deformation can be effectively controlled to guarantee the stability of the surrounding rock of the roadway. Thirdly, the FLAC3D numerical simulation analysis of the roadway deformation under the existing support scheme of the roadway is consistent with the measured deformation results on-site, thereby revealing that the existing support scheme and parameters are not reasonable. Finally, the unreasonable support scheme and parameters of the existing roadway were disclosed, and an antifloor arch structure was proposed: “quicklime bottom paving + prestressed anchor cable + concrete arc beam + metal mesh + C20 high-strength concrete filling.” This floor treatment plan is adopted for the industrial verification of the test section of TCRWW. Engineering practice shows that the optimized roadway support scheme has a better effect on the deformation control of the roof-to-floor and rib-to-rib, thereby effectively ensuring safe and efficient production in the mine.
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