The goal of the present study was to fabricate drug-containing T-shaped prototypes of intrauterine system (IUS) with the drug incorporated within the entire backbone of the medical device using 3-dimensional (3D) printing technique, based on fused deposition modeling (FDM™). Indomethacin was used as a model drug to prepare drug-loaded poly(ε-caprolactone)-based filaments with 3 different drug contents, namely 5%, 15%, and 30%, by hot-melt extrusion. The filaments were further used to 3D print IUS. The results showed that the morphology and drug solid-state properties of the filaments and 3D prototypes were dependent on the amount of drug loading. The drug release profiles from the printed devices were faster than from the corresponding filaments due to a lower degree of the drug crystallinity in IUS in addition to the differences in the external/internal structure and geometry between the products. Diffusion of the drug from the polymer was the predominant mechanism of drug release, whereas poly(ε-caprolactone) biodegradation had a minor effect. This study shows that 3D printing is an applicable method in the production of drug-containing IUS and can open new ways in the fabrication of controlled release implantable devices.
SYNOPSISCompatibilization of a polypropylene (PP)/polybutylacrylate (PBuA) blend was studied, with the aim of achieving better adhesion at the interphase through modification of both the PP and PBuA phases. The compatibilization involved two separate stages: First, a small amount (2 and 5 mol %) of functional monomer copolymerizable with and soluble in BuA was added to the BuA initiator solution. Then, this solution was impregnated into PP pellets and polymerized inside the pellets by free-radical polymerization in a water suspension. The resulting blend was a thermoplastic elastomer consisting of PP as the matrix and functionalized PBuA as the partly crosslinked dispersed rubbery phase. The functionalities of the monomers were epoxy, oxazoline, hydroxyl, secondary amine, and carboxyl. In the second stage, two commercial graft copolymers of PP (PP grafted with either acrylic acid or maleic acid anhydride) were blended at the melt stage with the PP/ functionalized PBuA blend. Here, the compatibilizing reactions took place between the functionalized components of the blend. The compatilization reactions were detected by FTIR analysis and by changes in mechanical or thermomechanical behavior of the blends. Morphology studies were carried out. As a result, the tensile strength, tensile modulus, elongation at break, and tear strength of the final product were improved by about 15, 20, 160, and 50%, respectively, compared with the unfunctionalized blend. The hardness of the material remained unchanged in the compatibilization.
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