Controlling cold strip profile is a difficult and significant problem has been found in industry during thin strip rolling. At present choosing the new type of strip rolling mill is the one of main methods to control the strip shape quality in cold rolling. The influences of rolling process parameters such as the work roll cross angle and work roll shifting on the strip shape and profile of thin strip are recognised throughout this study. The results show that the roll crossing and shifting is efficient way to control the strip shape. The increase of the work roll crossing angle would lead to improve the strip profile significantly by decreasing the exit strip crown and edge drop. The strip profile would be enhanced if the axial roll shifting was increased. Moreover, the total rolling force was analysed in detail by changing the roll cross angle and axial shifting roll.
Strip profile control in cold rolling of thin strip is a difficult and challenge problem found in industry. Currently using the novel type of strip rolling mill, such as the work roll crossing and shifting is the one of the main methods to control the strip profile quality in cold rolling. In this paper, 3-D finite element simulation models of the thin strip profile in cold rolling for the work roll crossing and shifting system were successfully developed. The strip profile and edge drop are discussed considering both crossing angle and shifting value of the work rolls. The research shows that the combination of the work rolls crossing and shifting can effectively improve the strip profile. The developed 3D-finite element model has been verified with the measured values. The obtain result are applicable to control the rolled thin strip profile during cold rolling process.Abstract. Strip profile control in cold rolling of thin strip is a difficult and challenge problem found in industry. Currently using the novel type of strip rolling mill, such as the work roll crossing and shifting is the one of the main methods to control the strip profile quality in cold rolling. In this paper, 3-D finite element simulation models of the thin strip profile in cold rolling for the work roll crossing and shifting system were successfully developed. The strip profile and edge drop are discussed considering both crossing angle and shifting value of the work rolls. The research shows that the combination of the work rolls crossing and shifting can effectively improve the strip profile. The developed 3D-finite element model has been verified with the measured values. The obtain result are applicable to control the rolled thin strip profile during cold rolling process.
The optimization of rolling parameters in order to achieve better strip shape and to reduce rolling force is a challenge in rolling practice. In this paper, thin strip asymmetrical rolling of aluminum at various speed ratios under lubricated condition has been investigated at various combinations of work rolls cross (WRC) angles and work rolls shifting (WRS) values. The effects of strip width, reduction, and rolling speed on strip shape taking WRC and WRS into consideration are discussed. Results show that strip profile improves significantly when the WRC angle is increased from 0 ∘ to 1 ∘ , with an associated reduction in rolling force. Increasing WRS value from 0 to 8 mm improves the strip profile as well but not as significantly as when WRC angle is increased. No significant improvement was found in strip shape when the strip width was increased. At higher reduction, the strip shape was improved; a decrease in the rolling force was also observed. A higher speed ratio was found to be effective only at a higher WRC angle. The effect of lubrication on the strip profile was significant. Results indicate that an optimum combination of WRC, WRS, reduction, width, and speed ratio under lubricated conditions can ensure an improved exit strip profile, reduce rolling force, and obtain a better quality strip.
Strip profile control in cold rolling of thin strip is a difficult and challenge problem found in industry. Currently using the novel type of strip rolling mill, such as the work roll crossing and shifting is the one of the main methods to control the strip profile quality in cold rolling. In this paper, 3-D finite element simulation models of the thin strip profile in cold rolling for the work roll crossing and shifting system were successfully developed. The strip profile and edge drop are discussed considering both crossing angle and shifting value of the work rolls. The research shows that the combination of the work rolls crossing and shifting can effectively improve the strip profile. The developed 3D-finite element model has been verified with the measured values. The obtain result are applicable to control the rolled thin strip profile during cold rolling process.
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