In this study, the validation and analysis of steady state numerical simulations of the gas flows within a multi-purpose ion source (MPIS) are presented. The experimental results were obtained with particle image velocimetry (PIV) measurements in a non-scaled MPIS. Twodimensional time-averaged velocity and turbulent kinetic energy distributions are presented for two dry gas volume flow rates. The numerical results of the validation simulations are in very good agreement with the experimental data. All significant flow features have been correctly predicted within the accuracy of the experiments. For technical reasons, the experiments were conducted at room temperature. Thus, numerical simulations of ionization conditions at two operating points of the MPIS are also presented. It is clearly shown that the dry gas volume flow rate has the most significant impact on the overall flow pattern within the APLI source; far less critical is the (larger) nebulization gas flow. In addition to the approximate solution of Reynolds-Averaged Navier-Stokes equations, a transport equation for the relative analyte concentration has been solved. The results yield information on the three-dimensional analyte distribution within the source. It becomes evident that for ion transport into the MS ion transfer capillary, electromagnetic forces are at least as important as fluid dynamic forces. However, only the fluid dynamics determines the three-dimensional distribution of analyte gas. Thus, local flow phenomena in close proximity to the spray shield are strongly impacting on the ionization efficiency.
On a centrifugal compressor test facility various experimental investigations have been carried out contributing a valuable gain in knowledge on the fundamental flow physics within passage type diffusers. An extensive measurement series using various steady, unsteady and laser optical measurement techniques has been performed to detect the unsteady, highly three dimensional diffuser flow under various realistic operating conditions. Zachau et al. [1] presented the test facility and the results gathered under nominal conditions. As a follow-up the results of investigated parameter variations are now presented, covering bleed variations, impeller tip clearance and impeller-diffuser misalignment studies. The data is compared to the benchmark created from the nominal baseline data sets and evaluated with respect to the compressor stage performance. Zachau et al. [1] found that under nominal conditions the flow in the pipe diffuser separates on the pressure side in the first half of the pipe. In the last 30% of the pipe hardly any deceleration of the flow takes place. From this, special attention is given to the investigated parameter variations regarding a first proposal for a diffuser design change, which consists in shortening the diffuser. The results for each parameter variation are evaluated in detail in direct comparison to the nominal baseline configuration underlining the conclusion made earlier that the diffuser flow always separates on the pressure side with negligible deceleration in the last third of the diffusing pipe.
Centrifugal compressor stages with pipe diffusers are considered to perform with high efficiency. Yet very little information on these kinds of diffusers is available to this day. Therefore, experimental investigations have been performed on a centrifugal compressor stage with a pipe diffuser. An extensive measurement series using various steady, unsteady and laser optical measurement techniques has been performed to detect the highly three dimensional diffuser flow and create a benchmark for further development steps. Whereas this paper presents the test rig and the results gathered under nominal conditions, in a follow-up paper the results of the parameter variation studies covering bleed variation, impeller tip clearance and impeller-diffuser misalignment are compared to the nominal baseline and evaluated with respect to the compressor stage performance. For the investigations performed under nominal conditions it was found that the diffuser flow separates on the pressure side in the first half of the pipe. In the last 30% of the pipe hardly any deceleration of the flow takes place. From this, special attention is drawn to the parameter variations regarding a first proposal for a diffuser design change, which consists in shortening the diffuser. Ongoing investigations cover this design proposal. Along with the results of the ongoing investigations, the numerical investigations accompanying the experimental work will also be presented in follow-up papers.
Criteria for the maximum diffusion allowable in a blade row without reaching stall play an important part in the design of highly loaded axial-flow compressors. Most of these criteria for maximum blade loading were derived from wind tunnel measurements of 2-d-steady cascade flow. As the flow field in turbomachines is extremely unsteady and of three-dimensional nature the boundary layers are influenced by these effects. The paper deals with the results of boundary layer measurements in a stator blade channel of a subsonic axial-flow compressor stage at various operating points between unthrottled and highly throttled flow (near stall). In front of the stator, the time-averaged velocity profiles as well as the fluctuations due to the unsteady flow field downstream of the rotor were measured. The growing of the separation zones inside the channel with increased blade load is studied in detail. Photos of flow visualization in the boundary layers by dye-injection and flow patterns derived from hot-wire measurements illustrate the physics of boundary layer behavior and separation due to increasing stator blade load. The investigations include measurements of the turbulence energy and a frequency analysis of the velocity fluctuations in the boundary layers.
Systematic measurements have been performed in a free stream in order to analyse the measuring behaviour of pneumatic multi-hole probes in the gradient field of a wake of an airfoil. The five-hole probe was traversed in different axial distances from the trailing edge and the results were compared to PIV and hot film probe measurements. The direct comparison of the three measurement techniques shows that too small axial distances between a five-hole probe and an airfoil trailing edge introduce significant measurement errors. Different effects were analysed in order to evaluate their influence on the measuring results and to estimate the deviation from the real flow properties. The limitations of probe measurements and the influences of the probe on the flow field are discussed. It is explained how pneumatic multi-hole probe measuring data can be corrected in order to improve the measuring results. In order to demonstrate the suitability of the correction method for turbo machinery application it is applied to measurement results of an axial compressor test rig.
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