A two-phase heat spreader has been developed for cooling high heat flux sources in high-power lasers, high-intensity light-emitting diodes (LEDs), and semiconductor power devices. The heat spreader uses a passive mechanism to cool heat sources with fluxes as high as 5 W/mm 2 without requiring any active power consumption for the thermal solution. The prototype is similar to a vapor chamber in which water is injected into an evacuated, air-tight shell. The shell consists of an evaporator plate, a condenser plate and an adiabatic section. The heat source is made from aluminum nitride, patterned with platinum.The heat source contains a temperature sensor and is soldered to a copper substrate that serves as the evaporator. Tests were performed with several different evaporator microstructures at different heat loads. A screen mesh was able to dissipate heat loads of 2 W/mm 2 , but at unacceptably high evaporator temperatures. For sintered copper powder with a 50 Pm particle diameter, a heat load of 8.5 W/mm 2 was supported, without the occurrence of dryout. A sintered copper powder surface coated with multi-walled carbon nanotubes (CNT) that were rendered hydrophilic showed a lowered thermal resistance for the device.
KEYWORDS: heat spreader, two-phase, high heat flux, carbon nanotube, sintered copper NOMENCLATURE A cross-sectional area, m 2 d mesh wire diameter, m p D particle diameter, m g D channel depth, m h heat transfer coefficient, W/m 2 K K permeability, m 2 L length, m m mass flux, kg/s P ǻ pressure differential, Pa con Q condensation heat, W eff r effective pore radius, m t thickness, m T ' temperature differential, K W mesh opening, m g W channel width, m Greek symbols H porosity P viscosity, Pa s U mass density, kg/m 3 V surface tension coefficient, N/m