This paper presents an improved voltage flux-weakening strategy of a permanent magnet synchronous motor (PMSM) in a high-speed operation. The speed control performance using voltage flux-weakening control is not affected by the motor parameters, so it is used in various motors for high-speed operations. In general, the voltage flux-weakening control uses voltage references to generate a flux axis current reference. However, there may be errors between the voltage reference and the actual voltage flowing into the motor. This causes an error in the current reference generation and reduces the efficiency of the inverter and motor due to the use of more current. In this paper, the problems that can occur due to voltage errors were analyzed through theoretical approaches and simulations, and improved voltage flux-weakening control to resolve these problems was presented. This method’s advantage is that the error between the voltage reference and the voltage applied to the motor can be minimized, and the target speed can be reached with minimum current. As a result, it was possible to increase the energy efficiency by reducing the amount of current flowing through the motor. The effect of the improved voltage-based flux-weakening control method was verified through simulations and experiments. As a result, the voltage errors were reduced by approximately 2.16% compared to the general method. Moreover, the current used in the field-weakening control region was reduced by up to 27.17% under the same torque condition.

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This study presents a variable incremental controller for flux-weakening control in the high-speed operation area of a permanent-magnetic synchronous motor (PMSM). In general, voltage-based flux-weakening control utilizes a reference voltage and a PI controller to generate a flux component current. In this paper, the voltage-based flux-weakening control is performed using the variable incremental controller instead of the PI controller. The variable incremental controller can control the flux component current using only the maximum speed and maximum current of the motor. A method for properly setting an appropriate variable incremental controller using acceleration is additionally presented. A variable incremental controller is applied and, accordingly, the overshoot of the motor speed can be reduced and the speed error of the motor can be minimized by reducing the difference between the actual motor and targeted accelerations. This method can simplify the design of a controller that utilizes flux-weakening control and can be applied to railroad cars whose acceleration does not alter frequently to increase the effect of motor control.

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