A synthetic procedure for boron oxide/silica/carbon polymer hybrid materials is presented, which does not need water as a reagent. For this purpose, the combined polymerization of the two twin monomers 2,2′‐spirobi[4H‐1,3,2‐benzodioxasiline] 1 and spiroboronate tetra‐n‐butylammonium bis(ortho‐hydroxymethylphenolato)borate 2 is successful to produce homogeneous hybrid materials by thermal treatment in the melt at 180 °C. The achieved hybrid material shows a ternary composition. It consists of silica, polyborate‐tetra(n‐butyl)ammonium, and phenolic resin. The tetra(n‐butyl)ammonium cation within the hybrid material, originating from monomer 2, can be easily sacrificed by Hofmann degradation at 300 °C. Thereby, it serves as the proton source for the BOH moiety. This thermal treatment finally results in the formation of the boron oxide network. The reaction between both inorganic networks under the formation of SiOB bonds occurs at 450 °C in air atmosphere, which is proven with infrared spectroscopy. Oxidation and carbonization of the hybrid materials provide composite materials with a similar composition of C/B2O3/SiO2. Their use as effective flame retardant materials is demonstrated.
This article focuses on the development of phenolic resin moulding materials for the production of new carbon fibre-reinforced ceramic composite materials based on C/C-SiC by utilising the LSI (liquid silicon infiltration) production method. The production of these moulding materials is being accomplished by combining phenolic resin and carbon fibres with the addition of a few selected parts of processing aids, during which the influence of the used lubricants on the processability of the moulding materials is examined. The starting materials, microstructures and mechanical properties of the materials were characterised at every step of the entire process (CFRP and C/C composites) as well as the end of the whole production (C/C-SiC composites). During this investigation a link between the portions of the lubricant used, the forming of the porosity and the impact on the mechanical properties was discovered. In regards to the optimisation of the process the involved parties were able to determine an optimal lubricant ratio.
The acid and base catalyzed simultaneous twin polymerization to produce ternary organic–inorganic nanostructured hybrid materials consisting of a cross-linked phenolic resin, silica and a disubstituted polysiloxane.
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