For future micro-and nanotechnologies, the manufacturing of miniaturized, functionalized, and integrated devices is indispensable. In this paper, an assembly technique based on a bottom-up strategy that enables the manufacturing of complex microsystems using only optical methods is presented. A screw connection is transferred to the micrometer range and used to assemble screwand nut-shaped microcomponents. Micro-stereolithography is performed by means of two-photon polymerization, and microstructures are fabricated and subsequently trapped, moved, and screwed together using optical forces in a holographic optical tweezer set-up. The design and construction of interlocking microcomponents and the verification of a stable and releasable joint form the main focus of this paper. The assembly technique is also applied to a microfluidic system to enable the pumping or intermixing of fluids on a microfluidic chip. This strategy not only enables the assembly of microcomponents but also the combination of different materials and features to form complex hybrid microsystems.

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We theoretically and experimentally investigate the flow field that emerges from a rod-like microrotor rotating about its center in a non-axisymmetric manner. A simple theoretical model is proposed that uses a superposition of two rotlets as a fundamental solution to the Stokes equation. The predictions of this model are compared to measurements of the azimuthal and radial microfluidic velocity field components that are induced by a rotor composed of fused microscopic spheres. The rotor is driven magnetically and the fluid flow is measured with the help of a probe particle fixed by an optical tweezer. We find considerable deviations of the mere azimuthal flow pattern induced by a single rotating sphere as it has been reported by Di Leonardo et al. [Phys. Rev. Lett. 96, 134502 (2006)]. Notably, the presence of a radial velocity component that manifests itself by an oscillation of the probe particle with twice the rotor frequency is observed. These findings open up a way to discuss possible radial transport in microfluidic devices.

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Pumping and mixing of small volumes of liquid samples are basic processes in microfluidic applications. Among the number of different principles for active transportation of the fluids microrotors have been investigated from the beginning. The main challenge in microrotors, however, has been the driving principle. In this work a new approach for a very simple magnetic driving principle has been realized. More precisely, we take advantage of optical grippers to fabricate various microrotors and introduce an optical force method to characterize the fluid flow generated by rotating the structures through magnetic actuation. The microrotors are built of silica and magnetic microspheres which are initially coated with Streptavidin or Biotin molecules. Holographic optical tweezers (HOT) are used to trap, to position, and to assemble the microspheres with the chemical interaction of the biomolecules leading to a stable binding. Using this technique, complex designs of microrotors can be realized. The magnetic response of the magnetic microspheres enables the rotation and control of the structures through an external magnetic field. The generated fluid flow around the microrotor is measured optically by inserting a probe particle next to the rotor. While the probe particle is trapped by optical forces the flow force leads to a displacement of the particle from the trapping position. This displacement is directly related to the flow velocity and can be measured and calibrated. Variations of the microrotor design and rotating speed lead to characteristic flow fields.