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New insulation gases as alternatives to SF6 have been presented in the last years [2,3,4,5]. The main focus has been on technical performance and reduced global warming potential (GWP) compared to SF6 GIS. Another very important aspect for customers is the environmental impact and safety in all operational situations, as well as during leaks or even internal arc failures. This paper introduces a solution using AirPlus TM as an insulation gas mixture, with results of comparison tests to SF6 GIS and air-insulated switchgear (AIS).

Sulphur hexafluoride (SF6), the most popular dielectric medium adopted in compressed gas insulated equipment, has been identified as a highly potent greenhouse gas. This has led to increased interest in finding a more environmentally friendly replacement candidate. In this paper, the technical viability of C3F7CN/CO2 gas mixtures was assessed as a potential retro-fill solution for existing SF6-filled gas insulated lines (GIL) and busbars (GIB). A reduced-scale coaxial prototype was developed to establish the breakdown strength of 20% C3F7CN / 80% CO2 and 16% C3F7CN / 84% CO2 gas mixtures in direct comparison with pure SF6 under the standard lightning impulse (1.2/50 μs). Breakdown results demonstrate that a mixture of 20% C3F7CN / 80% CO2 exhibits comparable insulation capability to pure SF6 in coaxial geometries with similar field uniformity to GIL / GIB. This initial finding has led to the construction of a full-scale GIB demonstrator rated for 420/550 kV. Type tests according to IEC 62271-204 showed that the 20% C3F7CN / 80 % CO2 gas mixture has passed all the required voltage levels as SF6. The research findings in this paper are an encouraging step towards a technically viable SF6-free retro-fill solution for existing GIL / GIB installed for the 400 kV transmission network in the UK.