Direct use of syngas, a cheaper hydrogen-rich gas, instead of pure hydrogen, as a deoxygenating agent for biohydrogenated diesel (BHD) production is presented in this study. Low-cost palm fatty acid distillate (PFAD), an inedible byproduct from refining palm oil, is used as a feedstock in the presence of a Pd/C catalyst. The results indicate that syngas can be effectively used in BHD production, while the achieved BHD yield is slightly lower than that obtained from pure hydrogen. The liquid products contain mostly n-C 15 and n-C 17 , which fall into a diesel range. Decarbonylation is a prominent pathway under both hydrogen and syngas atmospheres. It was found that CO in syngas can act as a reducing agent, which can remove an oxygen atom from fatty acid molecules to form alkenol that could be further reduced to alkene and then cyclized to cycloparaffins. After reactivation, the activity of the catalyst could be fully recovered for at least 4 reused cycles. Reaction pathways for the catalytic deoxygenation under syngas are also proposed with the underlying mechanism on the role of CO.

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This work studied the catalytic activity and stability of Ni-MoS2 supported on γ-Al2O3, SiO2, and TiO2 toward deoxygenation of different feedstocks, i.e., crude Pongamia pinnata oil (PPO) and refined palm olein (RPO). PPO was used as a renewable feedstock for bio-hydrogenated diesel production via catalytic hydrotreating under a temperature of 330 °C, H2 pressure of 50 bar, WHSV of 1.5 h−1, and H2/oil (v/v) of 1000 cm3/cm3 under continuous operation. The oil yield from a Soxhlet extraction of PPO was up to 26 wt.% on a dry basis, mainly consisting of C18 fatty acids. The catalytic activity in terms of conversion and diesel yield was in the same trend as increasing in the order of NiMo/γ-Al2O3 > NiMo/TiO2 > NiMo/SiO2. The hydrodeoxygenation (HDO) activity was more favorable over the sulfided NiMo supported on γ-Al2O3 and TiO2, while a high DCO was observed over the sulfided NiMo/SiO2 catalyst, which related to the properties of the support material and the intensity of metal–support interaction. The deactivation of NiMo/SiO2 and NiMo/TiO2 occurred in a short period, due to the phosphorus and alkali impurities in PPO which were not found in the case of RPO. NiMo/γ-Al2O3 exhibited the high resistance of impure feedstock with excellent stability. This indicates that the catalytic performance is influenced by the purity of the feedstock as well as the characteristics of the catalysts.

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