Metal–organic frameworks (MOFs) are inherently crystalline, brittle porous solids. Conversely, polymers are flexible, malleable, and processable solids that are used for a broad range of commonly used technologies. The stark differences between the nature of MOFs and polymers has motivated efforts to hybridize crystalline MOFs and flexible polymers to produce composites that retain the desired properties of these disparate materials. Importantly, studies have shown that MOFs can be used to influence polymer structure, and polymers can be used to modulate MOF growth and characteristics. In this Review, we highlight the development and recent advances in the synthesis of MOF-polymer mixed-matrix membranes (MMMs) and applications of these MMMs in gas and liquid separations and purifications, including aqueous applications such as dye removal, toxic heavy metal sequestration, and desalination. Other elegant ways of synthesizing MOF-polymer hybrid materials, such as grafting polymers to and from MOFs, polymerization of polymers within MOFs, using polymers to template MOFs, and the bottom-up synthesis of polyMOFs and polyMOPs are also discussed. This review highlights recent papers in the advancement of MOF-polymer hybrid materials, as well as seminal reports that significantly advanced the field.
Cross-linked networks feature exceptional chemical and mechanical resilience but consequently lack recyclability. Vitrimers have emerged as a class of materials that feature the robustness of thermosets and the recyclability of thermoplastics without compromising network integrity. Most examples of vitrimers have involved new polymers with exchangeable bonds within their backbones. In pursuit of a more universal, commercially viable route, we propose a method utilizing commercially available and inexpensive reagents to prepare vitrimers from vinyl monomer-derived prepolymers that contain cross-linkable βketoester functional groups. Controlled radical copolymerization of methyl methracrylate and (2-acetoacetoxy)ethyl methacrylate afforded linear prepolymers that were converted into vitrimers in a single step by treatment with a trifunctional amine. These materials displayed the characteristic features and reprocessability of vitrimers over as many as six (re)processing cycles. Critically, the networks prepared through this process largely retain the chemical and thermal properties of their linear counterparts, suggesting this method holds significant utility as a user-friendly and commercially relevant approach to the rational design of vitrimers with diverse properties.
Hydrophobicity inherently affects a solutes behavior in water, yet how polymer chain hydrophobicity impacts aggregate morphology during solution self-assembly and reorganization is largely overlooked. As polymer and nanoparticle syntheses are easily achieved, the resultant nanoparticle architectures are usually attributed to chain topology and overall degree of polymerization, bypassing how the chains may interact with water during/after self-assembly to elicit morphology changes. Herein, we demonstrate how block copolymer hydrophobicity allows control over aggregate morphology in water and leads to remarkable control over the length of polymeric nanoparticle worms. Polymerization-induced self-assembly facilitated nanoparticle synthesis through simultaneous polymerization, self-assembly, and chain reorganization during a block copolymer chain extension from a hydrophilic poly( N , N -dimethylacrylamide) macro-chain-transfer agent with diacetone acrylamide and N , N -dimethylacrylamide. Slight variations in the monomer feed ratio dictated the block copolymer chain composition and were proposed to alter aggregate thermodynamics. Micelles, worms, and vesicles were synthesized, and the highest level of control over worm elongation attained during a polymerization is reported, simply due to the polymer chain hydrophobicity.
Hybridization of metal–organic frameworks (MOFs) and polymers into composites yields materials that display the exceptional properties of MOFs with the robustness of polymers. However, the realization of MOF–polymer composites requires efficient dispersion and interactions of MOF particles with polymer matrices, which remains a significant challenge. Herein, we report a simple, scalable, bench‐top approach to covalently tethered nylon–MOF polymer composite materials through an interfacial polymerization technique. The copolymerization of a modified UiO‐66‐NH2 MOF with a growing polyamide fiber (PA‐66) during an interfacial polymerization gave hybrid materials with up to around 29 weight percent MOF. The covalent hybrid material demonstrated nearly an order of magnitude higher catalytic activity for the breakdown of a chemical warfare simulant (dimethyl‐4‐nitrophenyl phosphate, DMNP) compared to MOFs that are non‐covalently, physically entrapped in nylon, thus highlighting the importance of MOF–polymer hybridization.
Functionalized UiO-66 metal–organic frameworks (MOF) particles were covalently grafted with hydride-terminated poly(dimethylsiloxane) (PDMS) via postsynthetic modification. These PDMS-coated MOF particles (termed here “corona-MOF”) were used in the preparation of mixed-matrix membranes (MMMs). Defect-free MMMs with weight loadings of 50% were achieved with corona-MOF particles, attributed to the improved dispersibility of the corona-MOF particles and covalent linkages between the corona-MOF particles and the polymer matrix. The PDMS MMMs showed distinct separation features in single gas permeation tests, displaying much higher CO2 gas permeation with no decrease in selectivity when compared to MMMs prepared with unmodified UiO-66 particles. Single gas separation tests with CO2, N2, and propane were performed to probe the separation mechanism of the corona-MOF MMMs, demonstrating that these MMMs avoid nonideal “sieve-in-a-cage” and “plugged sieves” scenarios. Additionally, due to covalent bond formation between both the MOF and the polymer matrix in corona-MOF MMMs, particle aggregation is negligible during film curing, allowing for the formation of flexible, self-standing MMMs of <1 μm in thickness. Low quantities of polymer covalently attached to the MOF surface (<5 wt %) are sufficient to fabricate thin, defect-free, high MOF-loading MMMs.
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