The exploration of superhydrophobic drag reduction has been and continues to be of significant interest to various industries. In the present work, direct numerical simulation (DNS) is utilized to investigate the effect of the parameters on the drag-reducing performance of superhydrophobic surfaces (SHS). Simulations with a friction Reynolds number of 180 were carried out at solid fraction values of , and , and three distribution shapes: aligned, staggered, and random. The top wall is the smooth one, and the bottom wall is a superhydrophobic surface (SHS). Drag reduction and Reynolds stress profiles are compared for all cases. The turbulent kinetic energy budget, including production, dissipation, and diffusion, is presented with respect to the solid fraction and type of distribution to investigate the drag reduction mechanism. The sizes of the longitudinal vortices and formation of hairpin vortices are investigated through the observation of coherent structures. The simulation of a post model is a useful method to study the drag reduction for different solid fraction values and distribution geometries. Our study demonstrates that the drag reduction could acquire 42% with the solid fraction value and an aligned distribution shape for post superhydrophobic surface geometry. Our study also showed the relationship of the Reynolds stress component (R11, R22, and R33) to the drag reduction with the differences in the solid fraction values and distribution geometry. In which, the R11 component has the most change between an aligned distribution and a random one. The peak value of R11 tends to shift away from the SHS wall. In addition, the analysis of the TKE budget over the superhydrophobic surface was performed, which can be adopted as a useful resource in turbulence modeling based on RANS methodology.
This paper presents a three-dimensional modeling approach to simulate the thermal performance of a Li-ion battery module for a new urban car. A single-battery cell and a 52.3 Ah Li-ion battery module were considered, and a Newman, Tiedemann, Gu, and Kim (NTGK) model was adopted for the electrochemical modeling based on input parameters from the discharge experiment. A thermal–electrochemical coupled method was established to provide insight into the temperature variations over time under various discharge conditions. The distribution temperature of a single-battery cell was predicted accurately. Additionally, in a 5C discharge condition without a cooling system, the temperature of the battery module reached 114 °C, and the temperature difference increased to 25 °C under a 5C discharging condition. This condition led to the activation of thermal runaway and the possibility of an explosion. However, the application of a reasonable fan circulation and position reduced the maximum temperature to 49.7 °C under the 5C discharge condition. Moreover, accurate prediction of the temperature difference between cell areas during operation allowed for a clear understanding and design of an appropriate fan system.
The thermal performance of a large-format (52.3 Ah) Li-ion pouch battery with an n-octadecane PCM was investigated. A simplified 1D model was employed to estimate the transient thermal behavior. Two design parameters, the thickness and the thermal conductivity of the PCM, were considered. A 0.5 mm thick n-octadecane PCM integrated with aluminum foam reduced the battery temperature to 34.3 °C and 50.7 °C at the end stage of discharging under 3C and 5C discharge rates, respectively. The 1D results compared to the 3D results were able to predict the temperature dissipation by the PCM method at the end of discharging. The 1D approach clearly produced reliable results in predicting the thermal behavior of the PCM cooling and was superior in practical applications with its low cost and time consumption. A 3D CFD simulation was able to describe the detailed temperature uniformity in the cell, which is an important factor in the design and evaluation of a battery cooling system.
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