The Small SAR Technology Experimental Project (S-STEP) mission aims to develop a new (space-based 80 kg-class active X-band synthetic aperture radar (SAR)) satellite with a main imaging mode of 1 m resolution stripmap. In the S-STEP mission, to achieve the design goal of developing faster, cheaper, better, and lighter small SAR satellite systems, innovative thermo-mechanical design approaches have been proposed and investigated. The major design approaches are the bus-payload integrated flat plate-type structure, multifunctional transmit/receive (TR) module, and dedicated vibration-free orbit deployer (VFOD) with the function of whole spacecraft vibration isolation. To validate the feasibility of the innovative mechanical design of S-STEP, a structural analysis considering launch and on-orbit environments is performed. In addition, development test results are presented to confirm the effectiveness of the proposed design approach for VFOD.

Whole-spacecraft launch-vibration isolation systems are attractive for achieving the goal of better, faster, cheaper, and lighter small satellites by reducing the design-load and vibration-test specifications for on-board components. In this study, a three-axis passive launch-vibration isolation system, based on superelastic shape memory alloy (SMA) technology, was developed to significantly attenuate the dynamic launch loads transmitted to a small satellite. This provides a superior damping characteristic, achieved by superelastic SMA blades stiffened by multilayered thin plates with viscous lamina adhesive layers of acrylic tape. The basic characteristics of the proposed isolation system with various numbers of viscoelastic multilayers were obtained through a static load test. In addition, the effectiveness of the design was validated through a launch environment simulating sine and random vibration tests.

The main objective of the S-STEP (the Small Synthetic Aperture Radar (SAR) Technology Experimental Project (S-STEP)) mission is developing an 80-kg-class active X-band SAR observation small satellite. For lighter, smaller, better, and cheaper development of the S-STEP system, a new thermal design strategy is essential. Therefore, we proposed a new thermal design strategy in this study. The main features of the proposed thermal design involve the minimization of heater power consumption by optimizing environmental heat fluxes on the satellite, the provision of long-term SAR imaging duration in both right- and left-looking modes, and the use of a lightweight flexible graphite sheet as a thermal interface for some high-power instruments. These features contribute to minimizing the satellite’s mass budget through heater power minimization and achieving on-orbit system performance of S-STEP. The effectiveness of the proposed thermal design was numerically verified by on-orbit thermal analysis of the S-STEP system. In addition, the thermal design on a key payload component and the multifunctional transmit/receive module structure were verified through a space-simulated thermal vacuum test.

In a launch environment, all satellites are subjected to severe random vibration and acoustic loads owing to rocket separation, airflow, and injection/combustion of the fuel. Structural vibrations induced by mechanical loads cause the malfunction of vibration-sensitive components in a satellite, leading to failures during the launch process or an on-orbit mission. Therefore, in this study, a shape memory alloy-based vibration isolator was used on the connection between the launch vehicle and satellite to reduce the vibration transmission to a satellite. The vibration isolator exhibited a high performance in the vibration isolation, owing to the dynamic properties of super-elasticity and high damping. The vibration-reduction performance of the vibration isolator was experimentally verified using random vibration and acoustic tests in a structural thermal model of the satellite developed in the synthetic aperture radar technology experimental project. Owing to the super-elasticity and high attenuation characteristics of the vibration isolator, it was possible to significantly reduce the random vibration of the satellite in the launch environment. Although the mechanical load of the acoustic test mainly excited the antenna on the upper side of the satellite rather than the bottom side, the results of the acoustic test showed the same trend as the random vibration test. From this perspective, the vibration isolator can contribute to saving the costs required for satellite development. These advantages have made it possible to develop satellites according to the new space paradigm, which is a trend in the space industry worldwide.