Two-stage polymerization has been used to improve properties of two-component polymers. In this work, a semicontinuous emulsion process varying feed composition along the reaction is used to produce copolymer chains of different composition as conversion proceeds. Polymer composition and evidence of branching were determined by 1 H-NMR. Polymer molecular weight values determined by GPC are beyond the range where mechanical properties depend on molecular weight. Mechanodynamic properties show a copolymer type behavior with a synergistic effect around the 50/50 styrene/butyl acrylate composition ratio. For such composition, mechanical performance superiority of variable composition copolymer with respect to two-stage polymer was confirmed with stress-strain tests carried out at several temperatures.
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