The paper presents the results of investigations into the possibility of using ahigh-pressure water-ice jet as a new method for removing a worn-out paint coating from the surface of metal parts (including those found in means of transportation) and for preparing the base surface for the application of renovation paint coating. Experimental investigations were carried out in four stages, on flat specimens, sized S × H = 75 × 115 mm, cut from sheet metal made of various materials such as steel X5CrNi18-10, PA2 aluminium alloy and PMMA polymethyl methacrylate (plastic). In the first stage, the surfaces of the samples were subjected to observation of surface morphology under a scanning electron microscope, and surface topography (ST) measurements were made on a profilographometer. Two ST parameters were analysed in detail: the maximum height of surface roughness Sz and the arithmetic mean surface roughness Sa. Next, paint coatings were applied to the specimens as a base. In the third stage, the paint coating applied was removed by means of a high-pressure water-ice jet (HPWIJ) by changing the values of the technological parameters, i.e., water jet pressure pw, dry ice mass flow rate m˙L, distance between the sprinkler head outlet and the surface being treated (the so-called working jet length) l2 and spray angle κ for the following constants: the number of TS = 4 holes, water hole diameter φ = 1.2 mm and sprinkler head length Lk = 200 mm. Afterwards, the surface morphology was observed again and the surface topography of the specimen was investigated by measuring selected 3D parameters of the ST structure, Sz and Sa. The results of investigations into the influence of selected HPWIJ treatment parameters on the surface QF removal efficiency obtained are also presented. Univariate regression functions were developed for the mean stripping efficiency based on the following: dry ice mass flow rate m˙L, working jet length l2 and spray angle κ. Based on these functions, the values of optimal parameters were determined that allow the maximum efficiency of the process to be obtained. A 95% confidence region for the regression function was also developed. The results demonstrated that HPWIJ treatment does not interfere with the geometric structure of the base material, and they confirmed the possibility of using this treatment as an efficient method of removing a worn paint layer from bases made of various metal and plastic materials, and preparing it for applying a new layer during renovation.
This work describes the research aimed at determining the value of the basic parameters of fish cutting on treatment with a high-pressure water jet. Assuming a constant feed speed, distance of the nozzle from the processed raw material, and spray angle of the water jet for six diameters of the water nozzles, the supply pressure value was determined. Supply pressure at which the water stream has enough energy to fully cut the muscle flap is also determined. The tests were carried out on samples obtained from rainbow trout, considering the size of the carcasses and the place of cutting. Analysis of the obtained results showed that both the size of the carcass and the cutting site affect the value of the supply pressure. However, regardless of this, the full cut of the lobe without the skin can be obtained by feeding the jet with a pressure of 3.5 MPa. This amount of pressure can easily be achieved using a Karcher pressure washer. To effectively apply this technology to the fish processing industry, it is necessary to extend the tests with further processing parameters such as the feed speed of the nozzle.
The paper concerns the application a high-pressure abrasive waterjet (AWJ) for cutting the most commonly used rock materials such as granite, limestone, basalt and marble. Based on the analysis of the literature, the influence of parameters on the specific energy Ev, specific energy of cutting Er and specific energy of intersection Ea was determined. Experimental studies were carried out on a laboratory test stand in accordance with a five-level rotating experiment plan. The results of the research were subjected to statistical processing, obtaining regression equations. The influence of the pressure and diameter of the abrasive waterjet on the energy consumption of rock cutting was tested. The effect of the stream power, feed speed and pressure on the cutting depth with the AWJ was also determined. The data obtained made it possible to evaluate the machinability of the rocks as a function of the power of the jet. These analyses were supplemented with charts illustrating the influence of the most important technological parameter of the cutting process, which is the feed speed. The presented results provide answers to the energy and time requirements for efficient cutting with the AWJ of frequently used rock materials.
Rocks are materials with a wide variety of structures and properties. These can be unprocessed conglomerates of conglomerated minerals as well as crystallized outcrop or metamorphic rocks. Their processing, especially shaping, poses many technological difficulties. Therefore, it is very important to answer the question of how these natural materials yield to high-pressure water jet and abrasive water. It is equally important to determine the effect of key process parameters such as pressure, water nozzle diameter and feed rate on cutting efficiency. The first two parameters determine the water output and power of the jet, while the third determines the jet erosion time per unit volume of material. Their interdependence, using appropriate evaluation indicators, allows to determine the energy intensity of processing and directions for its minimization.
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