External Thermal Insulation Composite Systems (ETICS) are widely used in the northern hemisphere in retrofitted and new external walls. The outer layer of ETICS is usually a thin layer of plaster. The effects of temperature and humidity on the hygrothermal behaviour and mechanical properties of thin plasters have been quantified by conducting several experiments to determine the possibility of crack formation. Combinations of plasters using four types of binders are tested: mineral, polymer, silicate and silicone. Plasters are tested as four systems consisting of a base coat, a glass-fibre reinforcement mesh and a finishing coat. Sorption curves of the plaster systems are determined to gather data for numerical simulations. The coefficients of thermal and hygroscopic expansion are determined. The modulus of elasticity and tensile strength of four different plasters are measured to allow the calculation of crack formation in ETICS and suggest the distances between the deformation joints. The method demonstrated in this paper makes it possible to calculate the crack formation caused by the temperature and moisture shrinkage in the thin exterior plaster of ETICS.
Installing photo-voltaic (PV) panels on building façades is a growing tendency that helps to achieve both newly built and renovated nearly zero energy buildings. A novel approach to building active facades is to use a phase change material (PCM) behind the flexible PV. The PCM stabilises the PV’s temperature which can lead to an increase in energy production and cuts down the temperature peaks to avoid damage. In this study, the thermal performance of an En-ActivETICS wall was modelled in three different locations across Europe. The model was validated against on-site temperature measurements. The efficiency of the PV was calculated and an optimal PCM thickness and melting temperature were selected. The results show that annual energy production of the PV panel could increase between 2% (in Lodz) to 5% (in Madrid) using a 40mm-thick PCM. The optimal PCM melting temperatures for a certain climate should be chosen as 0 to 10 degrees below maximum air temperature in summer. The maximum peak PV temperatures could be reduced by ca. 20 K (from ∼90 to ∼70°C). Reasonable way to fix the stainless steel casing to the wall would be with four stainless steel anchor bolts – that gives 78% or 93% efficiency in case of EPS or PIR thermal insulation, respectively.
The concept of integrating PV panels into traditional ETICS facades has been developing for several years. Problems concerning the options for passively controlling the temperatures of PV panels with PCM and directing excess moisture out of the wall via diffusion channels have been previously studied theoretically. During this study, real wall-scale experiments were conducted to test the thermal and hygrothermal performance of the wall system in an extreme climatic environment, as well as in a real outdoor environment in Tallinn, Estonia. Finally, a simulation model was calibrated according to the measured data. It was found that in case of test walls with diffusion channels, it was possible to keep the moisture content of PCM mortar under 0.11 m3/m3. Excess water drained out via channels leading to the external environment. Without diffusion channels, the moisture content rose as high as 0.18 m3/m3. Both the experiments and hygrothermal modelling showed that the high moisture content of PCM mortar, caused by water leakage, dropped to 0.08 m3/m3 over 10 solar cycles as moisture escaped via the diffusion channels. PCM mortar with a moisture content of 0.08 m3/m3 endured extreme rain and freeze-thaw cycles without visual damage, and PV panels retained their electrical production capabilities.
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