With lightweight, multifunctional, and designable characteristics, porous/lattice structures have started to be used in aerospace applications. Porous/lattice structures applied in the thermal management technology of aerospace vehicles have attracted much attention. In the past few years, many related numerical and experimental investigations on flow, heat transfer, modelling methodology, and manufacturing technology of porous/lattice structures applied in thermal management systems have been widely conducted. This paper lists the investigations and applications of porous/lattice structures applied in thermal management technology from two aspects, i.e., heat transfer enhancement by porous/lattice structures and transpiration cooling. In addition, future developments and challenges based on the previous investigations are analyzed and summarized. With the higher requirements of thermal protection for aerospace applications in the future, thermal management technology based on porous/lattice structures shows good prospects.

The auto-ignition caused by oblique shocks was investigated experimentally in a supersonic flow regime, with the incoming flow at a Mach number of 2.5. The transient characteristics of the auto-ignition caused by shock evolvements were recorded with a schlieren photography system, and the initial flame kernel generation and subsequent propagation were recorded using a high-speed camera. The fuel mixing characteristics were captured using NPLS (nanoparticle-based planar laser scattering method). This work aimed to reveal the flame spread mechanism in a supersonic flow regime. The effects of airflow total temperature, fuel injection pressure, and cavity length in the process of auto-ignition and on the auto-ignitable boundary were investigated and analyzed. From this work, it was found that the initial occurrence of auto-ignition is first induced by oblique shocks and then propagated upstream to the recirculation region, to establish a sustained flame. The auto-ignition performance can be improved by increasing the injection pressure and airflow total temperature. In addition, a cavity with a long length has benefits in controlling the flame spread from the induced state to a sustained state. The low-speed recirculating region created in the cavity is beneficial for the flame spread, which has the function of flame-holding and prevents the flame from being blown away.

At an extremely high Mach number, the regenerative cooling of traditional kerosene cannot meet the requirement of the heat sink caused by aerodynamic heating and internal combustion in a scramjet propulsion system. As a supplement of traditional regenerative cooling, supercritical CO2 is regarded as an effective coolant in severe heating environments due to its excellent properties of heat and mass transportation. In this paper, the heat transfer and flow structure characteristics of regenerative cooling in a rectangular channel using supercritical CO2 are analyzed numerically using a validated model. The effect of heat flux magnitude, nonuniform heat flux, acceleration and buoyancy and flow pattern are considered to reveal the regenerative cooling mechanism of supercritical CO2 in the engine condition of a scramjet. The results indicate that the heat transfer deterioration phenomenon becomes obvious in the cooling channel loaded with relatively high heat flux. Compared with the cooling channels loaded with increased heat flux distribution, the maximum temperature increased for the channel loaded with decreased heat flux distributions. When larger acceleration is applied, a relatively lower wall temperature distribution and higher heat transfer coefficients are obtained. The wall temperature distribution becomes more uniform and the high-temperature region is weakened when the coolants in adjacent channels are arranged as a reversed flow pattern. Overall, the paper provides some references for the utilization of supercritical CO2 in regenerative cooling at an extremely high Mach number in a scramjet.

A harsh and complex thermal environment in the combustor threatens safe working of scramjets. In this study, heat transfer and flow structures of supercritical n-decane under 3 MPa in a regenerative cooling channel loaded with non-uniform heat flux distributions are investigated, including uniform, sinusoidal, increased, and decreased heat flux distributions. A verified k–ω SST turbulence model was employed, and a corresponding mesh independence study was performed. From this work, the fluid temperature at the outlet of the heated channel is only determined by the averaged heat flux, and all the regenerative cooling channels achieve the same temperature although loaded with different heat flux distributions. Compared with the fluid temperature, the wall temperature distribution is more sensitive to the variations of heat flux distribution. The regenerative cooling channels loaded with the sinusoidal heat flux distributions exist in several high-temperature regions, and the channel loaded with linear distributions changes the trend of temperature distribution. A larger temperature gradient is found in the regenerative cooling channel wall with a lower thermal conductivity. This work provides a good insight into the characteristics of the flow and temperature field of regenerative cooling channels loaded with non-uniform heat flux considering the effect of conjugate heat transfer.

New thermal management technology is widely developed in new energy industries, such as electric vehicles, IoT sensors, photothermal energy conversion, ground thermal energy utilization and propulsion systems [...]