The use of selective induction heating of molding surfaces allows for better filling of molding cavities and has a positive effect on the properties of molded products. This is particularly important in the production of parts that include flexible hinges, which are thin plastic layers connecting two or more parts of the product. By using hinges, it is possible to expand the use of injection molding products and their capabilities. They are widely used in the production of parts for the electrical engineering industry and for packaging Fast Moving Consumer Goods (FMCG). The use of hinges also entails specific reductions in wall thickness. Increases in the shear rate can be expected, which can lead to the degradation of polymers and deterioration of mechanical properties of materials. This paper investigates injection molded flexible hinge parts manufactured with selective induction heating to improve their properties. To verify the efficiency of reduction of material degradation due to high shear rates, open/close tests of elastic hinges were performed. The linear relation between the number of cycles the hinges can withstand, mold temperature and injection time was identified, where mold temperature was the more significant factor.
The article presents an energy analysis of a real suction-pressure unit of a high-efficiency radial piston pump. This pump can be used in small hydropower plants, where, together with a variable displacement hydraulic motor, it would form a hydrostatic transmission. The main advantage of this solution is the possibility of a stepless, automatic change of gear ratio during its operation, which allows an increase of the efficiency of power generation in a hydropower plant. Mathematical models of friction and resistance of flow through self-acting and geometrical deformations of chambers and piston under stress field are presented. In addition, mass, volume, and energy balance calculations were computed for the ideal unit and pressure losses were determined. Derived indicator diagrams for each chamber of the ideal suction-pressure unit served to analyze the technical work of occurring processes. The paper also presents the formulation of total efficiency of the unit. Lastly, the experimental procedure is presented, according to which it is possible to register the most important parameters of the proposed model.
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