A new adaptive saturation Integral Sliding Mode Controller (ADSA-ISMC) is presented to solve the speed fluctuation problem caused by a small brushless DC motor (S-BLDC) under variable load. First, according to the characteristics of S-BLDC and Kalman filter, a Kalman-based S-BLDC load disturbance observer is established, and an adaptive integrated sliding mode controller (AD-ISMC) is constructed based on the motor load obtained by the observer. Then, we introduce the saturation function into the input error link of the traditional integral sliding mode function, to propose a new ADSA-ISMC to improve the windup phenomenon produced by the integral sliding mode controller and prove the stability and convergence of the controller by the Lyapunov method. Finally, the experimental results show that the Kalman load disturbance observer can observe the motor load disturbance well. In addition, when a load of S-BLDC changes, many speed control performance indexes of ADSA-ISMC are significantly better than SMC and AD-ISMC. Theoretical analysis and experimental results show that the ADSA-ISMC proposed in this paper shows excellent control performance in S-BLDC speed control.
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