Owing to the growth of demand for highly integrated electronic devices, high heat dissipation of thermal management materials is essential. Epoxy composites have been prepared with vertically aligned (VA) three-dimensional (3D)-structured SiC sheet scaffolds. The required VA-SiC sheet scaffolds were prepared by a novel approach starting with a graphene oxide (GO) scaffold. The VA-GO scaffolds were reduced to VA-graphene scaffolds in an argon environment, and the latter were subsequently transformed into VA-SiC sheet scaffolds by a template-assisted chemical vapor deposition method. Epoxy resin was filled in the empty spaces of the 3D scaffold of SiC sheets to prepare the composite mass. The material so prepared shows anisotropic thermal property with ultrahigh through-plane conductivity of 14.32 W•m −1 •K −1 at a SiC sheet content of 3.71 vol %. A thermal percolation is observed at 1.78 vol % SiC filler. The SiC sheet scaffold of covalently interconnected SiC nanoparticles plays a vital role in the formation of the thermal conductive network to significantly enhance the thermal conductivity of epoxy composites. The application of the VA-SiC/epoxy composite as an efficient thermal dissipating material has also been presented. The VA-SiC/epoxy composites have a strong potential for preparing heat-dissipating components in integrated microelectronics.
Graphene nanoplatelets are chemically crosslinked to aramid nanofibers through a phosphorus trimer to fabricate ultratough, thermoconductive, flame retardant, and EMI shielding films.
In
modern society, advanced technology has facilitated the emergence
of multifunctional appliances, particularly, portable electronic devices,
which have been growing rapidly. Therefore, flexible thermally conductive
materials with the combination of properties like outstanding thermal
conductivity, excellent electrical insulation, mechanical flexibility,
and strong flame retardancy, which could be used to efficiently dissipate
heat generated from electronic components, are the demand of the day.
In this study, graphite fluoride, a derivative of graphene, was exfoliated
into graphene fluoride sheets (GFS) via the ball-milling process.
Then, a suspension of graphene oxide (GO) and GFSs was vacuum-filtrated
to obtain a mixed mass, and subsequently, the mixed mass was subjected
to reduction under the action hydrogen iodide at low temperature to
transform the GO to reduced graphene oxide (rGO). Finally, a highly
flexible and thermally conductive 30-μm thick GFS@rGO hybrid
film was prepared, which showed an exceptional in-plane thermal conductivity
(212 W·m–1·K–1) and
an excellent electrical insulating property (a volume resistivity
of 1.1 × 1011 Ω·cm). The extraordinary
in-plane thermal conductivity of the GFS@rGO hybrid films was attributed
to the high intrinsic thermal conductivity of the filler components
and the highly ordered filler alignment. Additionally, the GFS@rGO
films showed a tolerance to bending cycles and high-temperature flame.
The tensile strength and Young’s modulus of the GFS@rGO films
increased with increasing the rGO content and reached a tensile strength
of 69.3 MPa and a Young’s modulus of 10.2 GPa at 20 wt % rGO.
An experiment of exposing the films to high-temperature flame demonstrated
that the GFS@rGO films could efficiently prevent fire spreading. The
microcombustion calorimetry results indicated that the GFS@rGO had
significantly lower heat release rate (HRR) compared to the GO film.
The peak HRR of GFS@rGO10 was only 21 W·g–1 at 323 °C, while that of GO was 198 W·g–1 at 159 °C.
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