Unique blade force measurements on an open site straight-bladed vertical axis wind turbine have been performed. This paper presents a method for measuring the tangential and normal forces on a 12-kW vertical axis wind turbine prototype with a three-bladed H-rotor. Four single-axis load cells were installed in-between the hub and the support arms on one of the blades. The experimental setup, the measurement principle, together with the necessary control and measurement system are described. The maximum errors of the forces and accompanying weather data that can be obtained with the system are carefully estimated. Measured forces from the four load cells are presented, as well as the normal and tangential forces derived from them and a comparison with theoretical data. The measured torque and bending moment are also provided. The influence of the load cells on the turbine dynamics has also been evaluated. For the aerodynamic normal force, the system provides periodic data in agreement with simulations. Unexpected mechanical oscillations are present in the tangential force, introduced by the turbine dynamics. The measurement errors are of an acceptable size and often depend on the measured variable. Equations are presented for the calculation of measurement errors.

The knowledge of unsteady forces is necessary when designing vertical axis wind turbines (VAWTs). Measurement data for turbines operating at an open site are still very limited. The data obtained from wind tunnels or towing tanks can be used, but have limited applicability when designing large-scale VAWTs. This study presents experimental data on the normal forces of a 12-kW straight-bladed VAWT operated at an open site north of Uppsala, Sweden. The normal forces are measured with four single-axis load cells. The data are obtained for a wide range of tip speed ratios: from 1.7 to 4.6. The behavior of the normal forces is analyzed. The presented data can be used in validations of aerodynamic models and the mechanical design for VAWTs.

Abstract:The forces on a turbine at extreme wind conditions when the turbine is parked is one of the most important design cases for the survivability of a turbine. In this work, the forces on a blade and its support arms have been measured on a 12 kW straight-bladed vertical axis wind turbine at an open site. Two cases are tested: one during electrical braking of the turbine, which allows it to rotate slowly, and one with the turbine mechanically fixed with the leading edge of the blade facing the main wind direction. The force variations with respect to wind direction are investigated, and it is seen that significant variations in forces depend on the wind direction. The measurements show that for the fixed case, when subjected to the same wind speed, the forces are lower when the blade faces the wind direction. The results also show that due to the lower forces at this particular wind direction, the average forces for the fixed blade are notably lower. Hence, it is possible to reduce the forces on a turbine blade, simply by taking the dominating wind direction into account when the turbine is parked. The measurements also show that a positive torque is generated from the blade for most wind directions, which causes the turbine to rotate in the electrically-braked case. These rotations will cause increased fatigue loads on the turbine blade.

PostprintThis is the accepted version of a paper published in IEEE transactions on energy conversion. This paper has been peer-reviewed but does not include the final publisher proof-corrections or journal pagination.Citation for the original published paper (version of record):Rossander, M., Goude, A., Eriksson, S. (2017) Mechanical torque ripple from a passive diode rectifier in a 12 kW vertical axis wind turbine. Abstract-The influence of passive rectification on the mechanical torque of a permanent magnet generator for a directly driven vertical axis wind turbine has been studied. Passive diode rectification introduce electromagnetic torque ripple from the generator. The conversion of electromagnetic torque ripple into mechanical torque ripple and rotational speed ripple has been modelled, analytically evaluated and simulated. The simulations have been compared to measurements on an open site 12 kW prototype. A parameter study with the model illustrates the impact of shaft torsional spring constant, generator rotor inertia, generator inductance and dc-link capacitance. The results show that the shaft and generator rotor can be an effective filter of electromagnetic torque ripple from diode rectification. The measured mechanical torque ripple amplitude on the prototype is less than ±0.9% of nominal turbine torque. The measurements compare well with the simulations.

This paper presents simulations and experimental results for two types of Passive Permanent Magnet Bearings. The bearing system under investigation consists of two permanent magnet rings opposing to each other in two different configurations. The influence of parameters, such as thickness and radius of permanent magnets, in the force is presented through FEM calculations. Two setups of passive magnetic bearings have been built. Static measurements of radial and axial forces are reported and results compared with simulations. Also, dynamic tests show the behavior of the bearing and the magnitudes of force in the foothold. The results are presented to show trends in the parameters, so the conclusions are applicable for other sizes and applications. As an example, the application as a top bearing for a 12 kW vertical axis wind turbine is considered.