Cold rolling process in metal could increase its strength and hardness, but also induces mechanical anisotropy. This is caused by unresolved plastic strain and microstructural changes caused by plastic deformation exerted by pair of rolls at a relatively low temperature. This research aims to provide understandings on anisotropic and strain rate sensitive behaviour of St-37 mild steel. The microstructure of rolled and unrolled St-37 plate were observed in 3 directions relative to the rolling direction. The cylindrical specimens were then prepared from rolled plate with 33.3% reduction in the orientation of 0o, 45o, and 90o relative to the rolling direction. Specimens were also prepared from unrolled plate as comparison in the same directions. These specimens were then tested in compression loading, first in quasi-static condition, and then by using Split-Hopkinson Pressure Bar (SHPB) at the strain rate of 1200 s-1. The experimental results in the form of stress-strain curves are used to obtain the parameters of Simplified Johnson-Cook viscoplastic model. The anisotropy of yield strength in rolled specimens could be seen on both quasi-static and high strain rate condition, where the highest strength found on the specimens perpendicular to the rolling direction. In addition, the effect of cold rolling to the strain rate sensitivity of the material were also captured successfully in this study, where specimens from rolled plate show less strain rate sensitivity compared to the unrolled specimens.
Almost of kids in the world still bring a lunch box and a bottle of water in their bag when their go to school. His mother always prepares a lunch box complete with a bottle of drinking water, hoping that his son can enjoy his favorite lunch and avoid starvation. Sometimes the mother is very worried when the lunch box has been brought by the child but the water bottle is left behind. Then the mother was willing to take her child's water bottle to her school. This is certainly not expected by either the mother or the child. As a form of concern for the author to this problem, the author proposes a lunch box design with a lunch box lid that also functions as a drinking water bottle. The idea of this design proposal is ones grab, both are food & drink in your hand. The goal is how to make a kids can grab their food and drink easily and practice. So it is proposed to modify a top cover of common foodpack to become a drink bag. The design process begins with analyzing market needs, making sketches, creating 3D design models using the Autodesk Inventor CAD application, material selection, and product evaluation.
Limited supplies of fossil fuels such as gasoline, diesel and LPG resulting in vehicles that use internal combustion would be abandoned and replaced by electric vehicles. There have been many coverages that have reviewed the advantages of electric vehicles, where the advantages of electric vehicles include simple mechanical components, relatively low pollution, low noise levels, and could become a solution for future vehicles for an environmentally friendly life. This study aims to design and build a motorcycle prototype, a work which includes the design and manufacture of a BMX type motorcycle frame powered by a 2000 watt BLDC motor power, and testing the performance of the prototype using dynotest and compared to conventional motorcycles to compare the performance characteristics of both motorcycle. The frame is designed using Solidworks, then manufactured by cutting, bending, drilling, welding, and painting process. Mechanical components include frames that use mild steel pipes with diameter of 1.5 inches and thickness of 1.2 mm. Other mechanical components use components available on the market, such as headsets, front forks, disc brakes, hydraulic caliper brakes, and wheel assemblies. The electrical components used are 48V 2000-watt QS Motor, 60V 15 Ah Lithium battery, Yuyangking 80A controller and electric gas throttle with voltage indicator. The results of the dynotest show that the maximum torque reaches 204 NM (roller) which is achieved at 976 rpm. The maximum speed reaches 69.7 Km/hour. The range of the single-charged battery could cover a distance of 30 km. The characteristic of 2000 Watt E-BMX is very powerful at low revs and stable at high revs, shown by achieving maximum torque at low RPM. To save battery life, it is necessary to limit the remaining voltage, which is done at 55 Volts, so that the battery do not completely run out. It could be concluded that electric motorcycle developed in this study is suitable for use in urban areas (paved tracks or light off-road) with determined mileage and the path travelled, and battery management is needed so the battery does not run out in the middle of a trip.
The development and revision of milling machines and components are continuous. With the help of computer technology, we can simulate some activities in a manufacturing system. The main purpose of a simulation is to understand and imitate the behavior of a particular manufacturing system on a computer, before hardware creation, thereby reducing the amount of testing and experimentation in the field. By using a virtual system, less material is wasted and the constraints on the actual operation of the machine in the field can be minimized. In the field of milling machinery, various modeling and simulation methods have been introduced so far. Today, the manufacture of a machine tool can no longer use the time-consuming and costly manufacturing and testing of physical prototypes to detect weak points and then optimize the design. In contrast, the current machine tool design process uses "virtual prototyping" technology to reduce the cost and time of hardware testing and iterative improvements to physical prototypes. The model of a milling machine can be simulated in Matlab simulations through analytical methods using various compositions. The presented virtual modeling methods and milling machine tool simulations make it possible to design, perform complex analyses, test, optimize, and use various types of control structures. in the computer simulation. Keywords: Milling Machine, CNC Miling Machine, Matlab
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