The
controlled synthesis of polyesters via epoxide/anhydride ring-opening
copolymerization is a versatile and generally applicable method to
make many sustainable polymers, but catalyst activities are limited
and the required catalyst loadings are typically high. Here, novel
heterodinuclear complexes, featuring Al(III)/M(I) (M = Na, K, Rb,
Cs), show exceptional activities for phthalic anhydride and cyclohexene
oxide copolymerization (catalyst = Al(III)/K(I), turnover frequency
= 1072 h–1, 0.25 mol % catalyst loading vs anhydride,
100 °C). The Al(III)/K(I) catalyst is also tolerant to low loadings,
maintaining a good performance at 0.025 mol % catalyst vs anhydride
loading and 0.005 mol % vs epoxide. It rapidly polymerizes other epoxide/anhydride
combinations yielding various semi-aromatic, rigid, and/or functionalizable
polyesters and also shows activity in carbon dioxide/epoxide copolymerizations.
The results of structure–activity, X-ray crystallography, polymerization
kinetics, and density functional theory investigations support a mechanism
with chain growth alternation between the metals. The rate-limiting
step is proposed to involve epoxide coordination at Al(III) with K(I)
carboxylate attack. Future exploitation of abundant and inexpensive
Group 1 metals to deliver synergic polymerization catalysts is recommended.
Poly(ester-
alt
-ethers) can combine beneficial
ether linkage flexibility and polarity with ester linkage hydrolysability,
furnishing fully degradable polymers. Despite their promising properties,
this class of polymers remains underexplored, in part due to difficulties
in polymer synthesis. Here, a catalyzed copolymerization using commercially
available monomers, butylene oxide (BO)/oxetane (OX), tetrahydrofuran
(THF), and phthalic anhydride (PA), accesses a series of well-defined
poly(ester-
alt
-ethers). A Zr(IV) catalyst is reported
that yields polymer repeat units comprising a ring-opened PA (
A
), followed by two ring-opened cyclic ethers (
B/C
) (−
ABB
– or −
ABC
−).
It operates with high polymerization control, good rate, and successfully
enchains epoxides, oxetane, and/or tetrahydrofurans, providing a straightforward
means to moderate the distance between ester linkages. Kinetic analysis
of PA/BO copolymerization, with/without THF, reveals an overall second-order
rate law: first order in both catalyst and butylene oxide concentrations
but zero order in phthalic anhydride and, where it is present, zero
order in THF. Poly(ester-
alt
-ethers) have lower glass-transition
temperatures (−16 °C <
T
g
< 12 °C) than the analogous alternating polyesters, consistent
with the greater backbone flexibility. They also show faster ester
hydrolysis rates compared with the analogous
AB
polymers.
The Zr(IV) catalyst furnishes poly(ester-
alt
-ethers)
from a range of commercially available epoxides and anhydride; it
presents a straightforward method to moderate degradable polymers’
properties.
A series of rare earth complexes of the form Ln(LR)3 supported by bidentate ortho-aryloxide–NHC ligands are reported (LR = O(o-C6H2–tBu2-2,6-CN(C2H2)NR); R = iPr, tBu, Mes; Ln = Ce, Sm, Eu).
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