A novel method of synthesis of mesoporous, polymer-derived CMK-3 carbon replica was proposed. Instead of a multi-stage, time-consuming and toxic solvent involving procedure, the direct, acid-catalyzed precipitation polycondensation of furfuryl alcohol to poly(furfuryl alcohol) (PFA), as the carbon precursor, in the pore system of SBA-15 silica was used. The optimal PFA/SBA-15 mass ratio resulting in the complete pore filling was found. The final carbon material was obtained by carbonization of the formed composite and subsequent removal of silica by treatment with HF. Low-temperature sorption of nitrogen, powder X-ray diffraction and transmission electron microscopy confirmed the formation of well-ordered, hexagonal carbon mesostructure. The produced CMK-3 exhibited the presence of oxygencontaining surface groups, recognized as mainly carbonyl and carboxyl species by X-ray photoelectron spectroscopy and temperature-programmed desorption. The presence of these * Corresponding author. Tel: +48 12 6632006; Fax: +48 12 6340515. E-mail address: kustrows@chemia.uj.edu.pl (P. Kuśtrowski) 2 groups caused the mesoporous carbon to be catalytically active in the oxidative dehydrogenation of ethylbenzene to styrene.
Mesoporous alumina with narrow pore size distribution centered in the range of 4.4–5.0 nm and with a specific surface area as high as 270 m2·g−1 was prepared via the nanocasting approach using a CMK-3 carbon replica as a hard template. Based on this support, a series of catalysts containing 1, 5, 10, 20 and 30 wt % of chromium was prepared by incipient wetness impregnation, characterized, and studied in the dehydrogenation of propane to propene (PDH). Cr species in three oxidation states—Cr(III), Cr(V) and Cr(VI)—were found on the oxidized surface of the catalysts. The concentration of these species varied with the total Cr loading. Temperature-programmed reduction (H2-TPR) and UV-Vis diffuse reflectance spectroscopy (UV-Vis-DRS) studies revealed that Cr(VI) species dominated at the lowest Cr content. An increase in the Cr loading resulted in an appearance of an increasing amount of Cr(III) oxide. UV-Vis-DRS measurements performed in situ during the PDH process showed that at the beginning of the catalytic test Cr(VI) species were reduced to Cr(III) redox species. A crucial role of the redox species in the PDH process over the catalysts with the low Cr content was confirmed. The stability test for the catalyst containing 20 wt % of Cr showed that this sample exhibited the reproducible catalytic performance after the first four regeneration–dehydrogenation cycles. Moreover, this catalyst had higher resistance on deactivation during the PDH process as compared to the reference catalyst with the same Cr loading, but was supported on commercially available alumina.
The surface of CMK-3 carbon, synthesized by the reversible replication of mesoporous silica (SBA-15) using poly(furfuryl alcohol) as a carbon precursor, was activated by wet oxidation with an aqueous solution of HNO 3 or H 2 O 2 . The process was performed at 50°C using solution containing different concentrations of the oxidizing agent. It was found that during the modification no significant changes in textural and structural properties of CMK-3 replica occurred. However, the treatment resulted in the formation of appreciable amounts of surface species containing oxygen. XPS and DRIFT spectroscopy allowed to identify and quantify the surface functional groups. Their stability was studied by TG-FTIR measurements. CO and CO 2 were found as main gaseous products evolved during thermal decomposition under inert atmosphere. Finally, the modified samples were tested in the catalytic oxidative dehydrogenation * Corresponding author. Tel. +48 12 6632006. Fax +48 12 6340515. E-mail address: kustrows@chemia.uj.edu.pl (P. Kuśtrowski) 2 of ethylbenzene to styrene at 350°C in the presence of oxygen as an oxidizing agent (at O 2 /ethylbenzene molar ratio of 1.0 and 3.0). At the beginning of the catalytic run, the highest styrene yield and selectivity was achieved at the lower O 2 content over the catalysts treated with nitric acid. Nevertheless, all studied catalysts underwent a gradual deactivation due to coke formation and changes in the distribution of surface moieties.
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